Oil MITSUBISHI MONTERO 2000 Service Repair Manual

P
in io n heig htg auge
s e t
A : Driv e pin io n
g auge asse m bly
B : Cylin der gauge M
B990685 T
o rq ue wre nch M
B990326 P
re lo ad so cke t M
B990802 B
earin g in sta lle r M
B990031
o r
M B990699 D
riv e pin io n oil s e al
i n sta lle r P
re ss-fit tin g of driv e pin io n oil se al M
B990813 T
a p R
em ova lo f adhesiv e M
B990799 B
all jo in t re m ove r
a nd in sta lle r I
n sta lla tio n of fr e ew heelclu tc h bearin g M
B9911 68 D
if f e re ntia l oil se al
i n sta lle r I
n sta lla tio n of fr e ew heelclu tc h oil se al

FRONT AXLE -Drive Shaft26-18
INSPECTION
DCheck the boot for damage or deterioration.
DCheck the ball joint for operating condition and excessive
looseness.
DCheck the splines for wear or damage.
DCheck the differential carrier oil seal (L.H.) for damage.


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3
0 1
7 1
8 2
2 1
6 2
3 2
6 9
8
1
9 2
0 2
5 7 1
1 4
2
9 2
8 5
21
3 1
4 6 1
5 2
7 1
2 1
0 2
4
1
7
20
1
8 1
8
2
0
17 2
3 1
5 5
R eassem bly ste p s
1 . D if f e re ntia l ca rrie r
" AA
2. O il se al
" BA
3. D riv e pin io n fr o nt bearin g oute r ra ce
" CA
4. D riv e pin io n re ar bearin g oute r ra ce
" DA
D
Pin io n heig ht adju stm ent
5 . D riv e pin io n
6 . D riv e pin io n fr o nt sh im (fo r pin io n
h eig ht adju stm ent)
7 . D riv e pin io n fr o nt bearin g in ner ra ce
8 . D riv e pin io n sp ace r
" EA
D
Driv e pin io n tu rn in g to rq ue adju stm ent
9 . D riv e pin io n re ar sh im (fo r tu rn in g
t o rq ue adju stm ent)
1 0. D riv e pin io n asse m bly
1 1 . D riv e pin io n re ar bearin g in ner ra ce
1 2. O il se al
1 3. C om panio n fla nge
1 4. W ash er
1 5. S elf - lo ckin g nut
1 6. D if f e re ntia l ca se "
FA
D
Dif f e re ntia l gear backla sh adju stm ent
1 7. S id e gear sp ace r
1 8. S id e gear
1 9. P in io n wash er
2 0. P in io n gear
2 1. P in io n sh aft
" GA
22. Lock pin
" HA
23. D riv e gear
" IA
24. S id e bearin g in ner ra ce
2 5. S id e bearin g oute r ra ce
" JA
D
Driv e gear backla sh adju stm ent
2 6. S id e bearin g sp ace r
2 7. D if f e re ntia l ca se asse m bly
2 8. C ove r
2 9. D ra in plu g
3 0. Fille r plu g
N O TE
S pecif ie d to rq ue wit h asta ris ks means th at it is
c o ve re d wit h oil.
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

B
earin g lu bric a tio n T
urn in g to rq ue N
ew N
one (W it h
a nti- ru st a gent) 0
.9 3 -1.2 8 N×m G
ear oil a pplie d 0
.9 7 -1.3 2 N×m M
B990326 W
edge A
tta ch m ent S
id e gear th ru st
s p ace r S
id e gear
t h ru st sp ace r
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

27-1
REAR AXLE
CONTENTS
GENERAL INFORMATION 2...................
SERVICE SPECIFICATIONS 3.................
LUBRICANTS 3..............................
SEALANTS 4................................
SPECIAL TOOLS 5...........................
ON-VEHICLE SERVICE 8.....................
Rear Axle Total Backlash Check 8................
Gear Oil Level Check 8.........................
Wheel Bearing Axial Play Check 8................Rear Differential Lock Detection Switch Check 9....
Rear Differential Lock System Air Leakage
Check 9.......................................
REAR HUB ASSEMBLY 10...................
KNUCKLE 13...............................
DRIVE SHAFT 14............................
REAR DIFFERENTIAL LOCK 20..............
DIFFERENTIAL CARRIER 23.................


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D
if f e re ntia lca rrie r
D riv e sh aft U
nit b earin g R
ear hub
K
nuckle
S ER VIC E SPEC IF IC ATIO NS
I te m S
ta ndard va lu e L
im it R
ear axle to ta lb ackla sh mm - 5
W
heelb earin g ro ta tio n sta rtin g to rq ue N×m - 1
.7 6 W
heelb earin g axia lp la y m m - 0
D
O J boota sse m bly dim ensio n mm V
ehic le s wit h out 4M 4-M /T 1
1 0 ± 3 -
V
ehic le s wit h 4M 4-M /T 1
1 5 ± 3 -
R
ear dif f e re ntia llo ck air pum p pre ssu re kP a 2
5 – 40 -
D
riv e gear backla sh mm 0
.1 3 – 0.1 8 -
D
riv e gear ru nout m m - 0
.0 5 D
if f e re ntia lg ear backla sh mm 0
–0.0 76 0
.2 D
riv e pin io n tu rn in g to rq ue W
it h out oil se al 1
.9 4 – 2.2 5 -
N
×m W
it h oil se al C
om panio n fla nge (o il se al
c o nta ctin g are a) wit h an-
t i- ru st agent 2
.0 3 – 2.3 4 -
C
om panio n fla nge (o il se al
c o nta ctin g are a) w it h gearo il
a pplie d 2
.1 0 – 2.4 0 -

REAR AXLE -Lubricants/Sealants27-4
LUBRICANTS
ItemSpecified lubricantsQuantity
Rear differential gear oilHypoid gear oilApprox. 1.6 L
API classification GL-5 or higher SAE viscosity
No. 90, 80 W
B.J. jointRepair kit grease245±10 g
D.O.J. jointRepair kit grease295±10 g
SEALANTS
ItemsSpecified sealantsRemarks
Differential cover3M ATD Part No. 8661 or equivalentSemi-drying sealant
Drive gear and differential case mounting part3M Stud Locking 4170 or equivalentAnaerobic sealant


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S
PEC IA L TO OLS
T o ol N
um ber N
am e U
se M
B990767 F
ro nt hub and
f la nge yo ke hold er R
em ova l, in sta lla tio n of th e driv e sh aft nut M
B99111 3 or
M B990635 S
te erin g lin ka ge
p ulle r D
is co nnectio n of ball jo in t M
B990909 W
ork in g base S
upportin g of th e dif f e re ntia lca rrie r M
B990810 S
id e bearin g pulle r M
B991407 D
if f e re ntia lre ar
s u pport arb or R
em ova lo f th e sid e bearin g in ner ra ce M
B990850 E
nd yo ke hold er M
D998801 B
earin g re m ove r R
em ova lo f th e driv e pin io n re ar bearin g
i n ner ra ce M
B9911 68 D
if f e re ntia l oil se al
i n sta lle r I
n sta lla tio n of driv e pin io n oil se al M
B991445 B
ush re m ove r and
i n sta lle r base I
n sta lla tio n of driv e pin io n re ar bearin g oute r
r a ce

P
in io n heig ht
g auge se t
A : Driv e pin io n
g auge
B :C ylin der gauge
C : Driv e pin io n
g auge atta ch -
m ent M
easu re m ent of th e pin io n heig ht M
B991534 C
ylin der gauge M
B990685 T
o rq ue wre nch M
easu re m ent of th e sta rtin g to rq ue of ball
b earin g M
B990326 P
re lo ad so cke t B
C A
, B: Fro nt hub
r e m ove r and
i n sta lle r
C :S pace r M
B990802 B
earin g in sta lle r P
re ss-fit tin g of th e driv e pin io n re ar bearin g
i n ner ra ce M
B990727 D
riv e pin io n oil s e al
i n sta lle r P
re ss-fit tin g of th e driv e pin io n oil se al

M
D998812 I
n sta lle r ca p P
re ss-fit tin g of th e sid e bearin g in ner ra ce M
D998829 I
n sta lle r adapto r A B
earin g and oil
s e alin sta lle r se t
A :In sta lle r adapto r
B :B ar
C :B ra ss bar