MITSUBISHI SPYDER 1990 Service Repair Manual

MANUAL TRANSAXLE. OVERHAUL
Transaxle
39Nm33Nm2924
5025
I
Disassembly steps
23. Reverse idler gear shaft bolt24.Gasket25.Bolt 26. Transaxle case27.Oil guide28.Bolt
29.Spring washer30.Stopper bracket31. Restrict ball assembly32.Gasket 33. Oil seal
34. Bearing outer race
35.Spacer36. Bearing outer race
14
37. Spacer
38. Filter
39. Bearing outer race
40. Spacer41. race
44. Reverse 45. Reverse shift 46. gear, , 47. gear p i n 49. pin 50. Shift
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MANUAL TRANSAXLE Transaxle
19N m1453
Lubricate all internalparts with engine oil
during reassembly.
.
Disassembly steps
Bearing retainer 54. Intermediate gear assembly
55. Input shaft assembly 56. Output shaft assembly
57. Differential gear assembly 58. Bearing outer race
59. Bearing outer race 60. Oil guide
61. Bearing outer race
62. Bearing outer race
63. Oil seal 64. Oil seal65. Magnet 6 6 . M a g n e t h o l d e r67. Clutch housing assembly
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MANUAL TRANSAXLE OVERHAUL
33N m24
33N m24
36N m2 7
39 Nm29
I
150Nm109
4Nm 3
Disassembly steps
1. Rear cover2. Reverse bracket cone
3. Wave spring 4. Machine screw .
assembly
Poppet plug10. Poppet spring11. Poppet ball
12. Speedometer gear assembly 13. Air breather
14. Spring
15. Lock nut 16. Lock nut
17. speed assembly
19. Synchronizer ring
2 0 . s p e e d 2 1 . N e e d l e b e a r i n g .
22. speed intermediate gear
Revision

MANUAL TRANSAXLE OVERHAUL
Transaxle
q
Disassembly steps
Snap ring
24. Viscous coupling 25. Steel ball26.Center shaft 27. Transaxle case adapter
28. Outer case29. Spacer30.Outer race31.Spacer32.Outer race33.Spacer
34. Center differential
35. Outer race 36. Reverse idler gear shaft bolt37.Gasket
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Disassembly steps
38. Clutch oil line bracket
39. Transaxle case40. Oil guide
41. Oil guide
42. Outer race
43. Spacer 44. Spacer
45. Stopper bracket
46. Oil seal
47. Reverse shift lever assembly
48. Reverse shift lever shoe .
49. Reverse idler gear
50. Reverse idler gear
51. Front output shaft assembly
52. Needle bearing
53. Front erential
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MANUAL TRANSAXLE OVERHAUL
Disassembly steps
54. Spring pin 55. Spring pin 56. Shift rail assembly 57. Bolt58. Bearing retainer
59. Intermediate gear assembly 60. Input shaft assembly61. Outer race62. Outer race
Oil 64. race’ 65. O i l s e a l
O i l ‘ s e a l 68. Magnet Magnet 70. Clutch housing assembly
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MANUAL TRANSAXLE OVERHAUL Transaxle
23
NUTS FOR INPUT
INTERMEDIATE GEAR
(1) Unstake nuts of the input shaft and
gear.
(2) the transaxle in reverse using control lever and
select lever.
(3) Install the special tool onto the input shaft.
(4) Screw a bolt
mm in.)] into the bolt
clutch housing and attach a spinner handle to special
(5) Remove the lock nut, while using the bolt as a spinner
handle stopper.
R A I L A S S E M B L Y
(1) Shift the speed fork to the speed.
(2) Shift the
speed fork to the speed.
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(3)Remove the shift rail as shown in the
so as not to hit the interlock plate and

MANUAL TRANSAXLE OVERHAUL
Transaxle
INTERMEDIATE GEAR INPUT
SHAFT ASSEMBLY REMOVAL
Lift up the input shaft assembly and remove intermediate
gear assembly.
BEARING OUTER RACE REMOVAL
REASSEMBLY SERVICE
SEAL FOR DRIVE SHAFT
SE A L I N P U T
INSTALLATION
G E A R
S H A F T A S S E M B L Y .
Lifting up the input shaft assembly,
it simultaneously
with the intermediate gear assembly. ,
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MANUALTRANSAXLE OVERHAUL
Transaxle
APPLICATION TO
RETAINER MOUNTING BOLT
s e a l a n t :
STUD Locking or equivalent
SHIFT RAIL ASSEMBLY
(1) Set the speed shift sleeve at speed.
(2) Set the speed shift sleeve at ,
(3) Install the shift fdrks
respective sleeves. .
(4) the shift rail into the shift fork hole, while tur ning
so as to prevent the shift lug from interfering wit h the
stopper plate.
(5) Turn the shift rail to engage shift lug.
P I N S S PEE D
FORK SPEED SHIFT FORK
INSTALLATION
IDLER GEAR
Install in the direction as
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MANUAL Transaxle
SolderSolder
SPACERS SELECTION
(1) solder with a length of approximately 10 mm
in.) and a diameter of in.)
in the spacer mounting pasition.
(2) Tighten the case mounting’ bolt to
torque.
(3) Remove the case and then take
solder. If
solder is not broken, use solder with a larger diam eter
to carry out the operations in (1) and (2).
(4) Measure the thickness of the crushed
and select and a of
that gives standard end play
Standard ‘value: ,
Input shaft end play .
0 (0
Intermediate gear preload
mm
Output shaft preload
mm in.)
Differential case preload
mm
OIL SEAL FOR DRIVE SHAFT INSTALLATION
SEALANT APPLICATION TO TRANSAXLE’
Squeeze out sealant from the tube uniformly without
or discontinuity.,
S p e c i f i e d s e a l a n t :
Mitsubishi genuine sealant part
or
equivalent ,,
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