battery NISSAN NAVARA 2005 Repair Workshop Manual

INDEX FOR DTC
EC-7
C
D
E
F
G
H
I
J
K
L
MA
EC
*1:This number is prescribed by ISO 15031-6.
*2: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*3: The troubleshooting for this DTC needs CONSULT-II.P0504 0504 BRAKE SW/CIRCUIT —EC-189
P0563 0563 BATTERY VOLTAGE —EC-203
P0580 0580 STRG SW/CIRC —EC-206
P0581 0581 STRG SW/CIRC —EC-206
P0605 0605 ECM´EC-213
P0606 0606 ECM´EC-215
P0628 0628 FUEL PUMP/CIRC´EC-217
P0629 0629 FUEL PUMP/CIRC´EC-217
P0642 0642 SENSOR PWR/CIRC1 —EC-222
P0643 0643 SENSOR PWR/CIRC1 —EC-222
P0652 0652 SENSOR PWR/CIRC2 —EC-227
P0653 0653 SENSOR PWR/CIRC2 —EC-227
P0686 0686 ECM RELAY —EC-232
P1268 1268 INJECTOR 1 —EC-237
P1269 1269 INJECTOR 2 —EC-237
P1270 1270 INJECTOR 3 —EC-237
P1271 1271 INJECTOR 4 —EC-237
P1272 1272 FRP RELIEF VALVE —EC-245
P1273 1273 FUEL PUMP —EC-251
P1274 1274 FUEL PUMP´EC-258
P1275 1275 FUEL PUMP´EC-263
P1610 - P1615 1610 - 1615 NATS MALFUNTION —BL-176
P1616 1616 ECM —EC-269
P1622 1622 INJ ADJ VAL UNRGST —EC-271
P1623 1623 INJ ADJ VAL ERROR —EC-273
P2135 2135 APP SENSOR —EC-275
P2146 2146 INJ PWR/CIRC´EC-281
P2147 2147 INJECTOR/CIRC´EC-286
P2148 2148 INJECTOR/CIRC´EC-286
P2149 2149 INJ PWR/CIRC´EC-281
P2228 2228 BARO SEN/CIRC —EC-293
P2229 2229 BARO SEN/CIRC —EC-293
DTC
Items
(CONSULT-II screen item)MI lighting up Reference page
CONSULT-II*
1ECM*2

EC-8
INDEX FOR DTC
Alphabetical Index
EBS01KC4
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-79, "
DTC U1000 CAN COMMUNICATION LINE".
X: Applicable —: Not applicable
Items
(CONSULT-II screen terms)DTC
MI lighting up Reference page
CONSULT-II*
1ECM*2
APP SEN 1/CIRCUIT P0122 0122 —EC-108
APP SEN 1/CIRCUIT P0123 0123 —EC-108
APP SEN 2/CIRCUIT P0222 0222 —EC-142
APP SEN 2/CIRCUIT P0223 0223 —EC-142
APP SENSOR P2135 2135 —EC-275
BARO SEN/CIRC P2228 2228 —EC-293
BARO SEN/CIRC P2229 2229 —EC-293
BATTERY VOLTAGE P0563 0563 —EC-203
BRAKE SW/CIRCUIT P0504 0504 —EC-189
CAN COMM CIRCUIT U1000
1000*3—EC-79
CKP SEN/CIRCUIT P0335 0335´EC-159
CKP SENSOR P0336 0336´EC-165
CMP SEN/CIRCUIT P0340 0340´EC-171
CMP SENSOR P0341 0341´EC-177
CMP/CKP RELATION P0016 0016 —EC-82
CYL1 INJECTOR P0201 0201´EC-125
CYL2 INJECTOR P0202 0202´EC-125
CYL3 INJECTOR P0203 0203´EC-125
CYL4 INJECTOR P0204 0204´EC-125
ECM P0605 0605´EC-213
ECM P0606 0606´EC-215
ECM P1616 1616 —EC-269
ECM RELAY P0686 0686 —EC-232
ECT SEN/CIRCUIT P0117 0117 —EC-103
ECT SEN/CIRCUIT P0118 0118 —EC-103
ENG OVER TEMP P0217 0217´EC-132
FRP RELIEF VALVE P1272 1272 —EC-245
FRP SEN/CIRC P0192 0192 —EC-118
FRP SEN/CIRC P0193 0193 —EC-118
FUEL LEAK P0093 0093´EC-88
FUEL PUMP P0089 0089 —EC-86
FUEL PUMP P1273 1273 —EC-251
FUEL PUMP P1274 1274´EC-258
FUEL PUMP P1275 1275´EC-263
FUEL PUMP/CIRC P0628 0628´EC-217
FUEL PUMP/CIRC P0629 0629´EC-217
FUEL TEMP SEN/CIRC P0182 0182 —EC-113
FUEL TEMP SEN/CIRC P0183 0183 —EC-113
HIGH FUEL PRESS P0088 0088´EC-84

EC-10
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EBS01KC5
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of EngineEBS01KC6
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:
lBe sure to turn the ignition switch OFF and disconnect the battery negative cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
lBe sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
lCertain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer toPG-75, "
HAR-
NESS CONNECTOR".
lBe sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit.
lBe sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel system, etc.
lBe sure to erase the unnecessary malfunction information (repairs completed) from the ECM
before returning the vehicle to the customer.
PrecautionsEBS01KC7
lAlways use a 12 volt battery as power source.
lDo not attempt to disconnect battery cables while engine is
running.
lBefore connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect battery
negative cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
lBefore removing parts, turn ignition switch OFF and then
disconnect battery negative cable.
SEF289H

EC-18
ENGINE CONTROL SYSTEM
System Chart
EBS01KCD
*1: The input signal is sent to the ECM through CAN communication line.
*2: The output signal is sent from the ECM through CAN communication line.
Fuel Injection Control SystemEBS01KCE
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are sent to fuel injectors according to the input signals to adjust the amount of fuel injected to
preset value.
START CONTROL
Input/Output Signal Chart
Input (Sensor) ECM Function Output (Actuator)
lAccelerator pedal position sensor
lFuel rail pressure sensor
lFuel pump temperature sensor
lEngine coolant temperature sensor
lMass air flow sensor
lIntake air temperature sensor
lCrankshaft position sensor
lCamshaft position sensor
lTurbocharger boost sensor
lWheel sensor*1
lIgnition switch
lASCD steering switch
lASCD brake switch
lASCD clutch switch
lSt o p l a m p s w it c h
lAir conditioner switch*1
lFront air control*1
lPark/neutral position switch
lHeat up switch
lRefrigerant pressure sensor
lBattery voltageFuel injection control Fuel injector and Fuel pump
Fuel injection timing control Fuel injector and Fuel pump
Fuel cut control Fuel injector and Fuel pump
Glow control system
Glow relay and glow indicator lamp*
2
ASCD vehicle speed control Fuel injector and Fuel pump
On board diagnostic system
Malfunction indicator (MI)*
2
EGR volume control EGR volume control valve
Cooling fan control
Cooling fan relay*
2
Turbocharger boost controlTurbocharger boost control solenoid
valve
Intake air control valve controlIntake air control valve control solenoid
valve
Air conditioning cut control
Air conditioner relay*
2
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (start
control)Fuel injector
Fuel pump Crankshaft position sensor Engine speed
Camshaft position sensor Piston position
Ignition switch Start signal
Fuel rail pressure sensor Fuel rail pressure

ENGINE CONTROL SYSTEM
EC-19
C
D
E
F
G
H
I
J
K
L
MA
EC
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and fuel rail pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
IDLE CONTROL
Input/Output Signal Chart
*: The input signal is sent to the ECM through CAN communication line.
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature signal.
NORMAL CONTROL
Input/Output Signal Chart
The amount of fuel injected under normal driving conditions is deter-
mined according to sensor signals. The crankshaft position sensor
detects engine speed, the accelerator pedal position sensor detects
accelerator pedal position and fuel rail pressure sensor detects fuel
rail pressure. These sensors send signals to the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds, accelerator pedal positions and fuel rail pres-
sure are stored in the ECM memory, forming a map. The ECM
determines the optimal amount of fuel to be injected using the sen-
sor signals in comparison with the map.
SEF648S
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (idle
control)Fuel injector
Fuel pump Crankshaft position sensor Engine speed
Battery Battery voltage
Accelerator pedal position sensor Accelerator pedal position
Fuel rail pressure sensor Fuel rail pressure
Wheel sensor Vehicle speed*
Air conditioner switch Air conditioner ON signal*
Front air control PTC heater ON signal*
Heat up switch Heat up switch signal
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
Fuel injection
control (normal
control)Fuel injector
Fuel pump Accelerator pedal position sensor Accelerator position
Fuel rail pressure sensor Fuel rail pressure
SEF649S

EC-28
ON BOARD DIAGNOSTIC (OBD) SYSTEM
lIf the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
lThe following data are cleared when the ECM memory is erased.
–Diagnostic trouble codes
–Freeze frame data
–Fuel pump learning value
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Freeze Frame DataEBS01KCP
The ECM records the driving conditions such as calculated load value, engine coolant temperature, engine
speed, vehicle speed and intake manifold pressure at the moment a malfunction is detected.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For
details, seeEC-28, "
Freeze Frame Data".
Only one set of freeze frame data can be stored in the ECM. If freeze frame data is stored in the ECM memory
and another freeze frame data occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Freeze frame data (along with the DTCs) are cleared when the ECM memory is erased. Procedures for clear-
ing the ECM memory are described inEC-27, "
HOW TO ERASE DTC".
NATS (Nissan Anti-theft System)EBS01KCQ
lIf the security indicator lights up with the ignition switch in
the ON position or "NATS MALFUNCTION" is displayed on
"SELF-DIAG RESULTS" screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer toBL-170, "
NATS(Nissan Anti-Theft System)".
lConfirm no self-diagnostic results of NATS is displayed
before touching "ERASE" in "SELF-DAIG RESULTS" mode
with CONSULT-II.
lWhen replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner.
Regarding the procedure of NATS initialization and NATS ignition key ID registration, refer to CON-
SULT-II operation manual, NATS.
Malfunction Indicator (MI)EBS01KCR
DESCRIPTION
The MI is located on the combination meter.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
lIf the MI does not light up, refer toEC-354, "MI&DATA LINK
CONNECTORS".
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
SEF543X
SAT652J

EC-30
ON BOARD DIAGNOSTIC (OBD) SYSTEM
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer toEC-29, "How to Set Diagnostic Test
Mode II (Self-diagnostic Results)".
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the combination meter should stay ON. If it remains OFF, check the bulb. Refer toEC-
354, "MI&DATA LINK CONNECTORS".
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC is indicated by the number of blinks of the MI as shown below. A DTC will be used as an
example for how to read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (SeeEC-6, "
INDEX FOR DTC")
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer toEC-
29, "How to Set Diagnostic Test Mode II (Self-diagnostic Results)".
lIf the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
lBe careful not to erase the stored memory before starting trouble diagnoses.
MI Condition
ON When the malfunction is detected.
OFF No malfunction.
PBIA3905E

TROUBLE DIAGNOSIS
EC-37
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC Inspection Priority ChartEBS01KCU
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-79, "
DTC U1000 CAN COMMUNICATION LINE".
Priority Detected items (DTC)
1
lU1000 CAN communication line
lP0016 Crankshaft position - camshaft position correlation
lP0102 P0103 Mass air flow sensor
lP0112 P0113 Intake air temperature sensor
lP0117 P0118 Engine coolant temperature sensor
lP0122 P0123 P0222 P0223 P2135 Accelerator pedal position sensor
lP0182 P0183 Fuel pump temperature sensor
lP0192 P0193 Fuel rail pressure sensor
lP0237 P0238 Turbocharger boost sensor
lP0335 P0336 Crankshaft position sensor
lP0340 P0341 Camshaft position sensor
lP0563 Battery voltage
lP0605 P0606 P1616 ECM
lP0642 P0643 P0652 P0653 Sensor power supply
lP1610 - P1615 NATS
lP1622 P1623 Injector adjustment value
lP2228 P2229 Barometric pressure sensor
2
lP0089 P0628 P0629 P1272 - P1275 Fuel pump
lP0200 - P0204 P1268 - P1271 P2146 - P2149 Fuel injector
lP0686 ECM relay
3
lP0088 P0093 Fuel system
lP0217 Engine over temperature (OVERHEAT)
lP0234 Turbocharger system
lP0501 P0502 P0503 ASCD vehicle speed sensor
lP0504 ASCD brake switch
lP0580 P0581 ASCD steering switch

EC-40
TROUBLE DIAGNOSIS
8.CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
Without CONSULT-II
Read idle speed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9.CHECK AIR CLEANER FILTER
1. Stop engine.
2. Check air cleaner filter for clogging or breaks.
OK or NG
OK >> GO TO 10.
NG >> Replace air cleaner filter.
10.CHECK BATTERY VOLTAGE
Check battery voltage.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .CHECK BATTERY
Refer toSC-5, "
BATTERY".
OK or NG
OK >> Check charging system. Refer toSC-14, "CHARGING SYSTEM".
NG >> Repair or replace.
12.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer toEM-92, "
CHECKING COMPRESSION PRESSURE".
OK or NG
OK >> GO TO 13.
NG >> Follow the instruction of “CHECKING COMPRESSION PRESSURE”.M/T: 750±25 rpm (in Neutral position)
A/T: 750±25 rpm (in P or N position)
M/T: 750±25 rpm (in Neutral position)
A/T: 750±25 rpm (in P or N position)
SEF817Y
Voltage: More than 12.13V

EC-44
TROUBLE DIAGNOSIS
SYSTEM — Basic engine control systemSYMPTOM
Reference
page
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator illuminates.
Can be detected by CONSULT-II?BLACK SMOKE
WHITE SMOKE
Warranty symptom code AG AH AJ AK AL AM AP HA
Fuel pump 5 5 5 5 1 1 —
Fuel injector 3 3 3 4 3 3 1 1EC-125
Glow control system1EC-295
Engine body 3 3 3 3 1 3EM-106
EGR system3EC-302
Air cleaner and duct3EM-15
Fuel rail pressure relief valve 3 3 3 3EC-88
ENGINE CONTROL
Fuel pump circuit 4 4 4 4 1 1EC-217
Fuel injector circuit 1 1 1 1 1 1 1 1EC-125
Fuel injector adjustment value 1 1 1 1 1 1EC-25
Mass air flow sensor circuit 1 1 1EC-92
Engine coolant temperature circuit 1 1 1 1 1EC-103
Vehicle speed signal circuit11LAN-30
Accelerator pedal position sensor circuit 1 1 1EC-108
,
EC-142
,
EC-275
Fuel rail pressure sensor circuit11EC-118