NISSAN NAVARA 2005 Repair Workshop Manual

PG-82
SUPER MULTIPLE JUNCTION (SMJ)
MKWA3195E

FUSE BLOCK - JUNCTION BOX (J/B)
PG-83
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PG
FUSE BLOCK - JUNCTION BOX (J/B)PFP:24350
Terminal ArrangementEKS00LJI
MKWA3881E

PG-84
FUSE AND FUSIBLE LINK BOX
FUSE AND FUSIBLE LINK BOX
PFP:24381
Terminal ArrangementEKS00LJJ
MKWA3882E

FUSE AND RELAY BOX
PG-85
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FUSE AND RELAY BOXPFP:24012
Terminal ArrangementEKS00LJK
MKWA3879E

PG-86
FUSE AND RELAY BOX

PR-1
PROPELLER SHAFT
D DRIVELINE/AXLE
CONTENTS
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SECTIONPR
A
B
PR
PROPELLER SHAFT
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 2
NVH Troubleshooting Chart ..................................... 2
FRONT PROPELLER SHAFT .................................... 3
On-Vehicle Service ................................................... 3
APPEARANCE AND NOISE INSPECTION .......... 3
PROPELLER SHAFT VIBRATION ........................ 3
Removal and Installation .......................................... 4
COMPONENTS .................................................... 4
REMOVAL ............................................................. 4
INSPECTION ........................................................ 4
INSTALLATION ..................................................... 5
Disassembly and Assembly ..................................... 5
DISASSEMBLY ..................................................... 5
ASSEMBLY ........................................................... 6
REAR PROPELLER SHAFT ...................................... 7On-Vehicle Service ................................................... 7
APPEARANCE AND NOISE INSPECTION .......... 7
PROPELLER SHAFT VIBRATION ........................ 7
Removal and Installation .......................................... 8
COMPONENTS (2WD) ......................................... 8
COMPONENTS (4WD) ......................................... 8
REMOVAL ............................................................. 9
INSPECTION ........................................................ 9
INSTALLATION ................................................... 10
Disassembly and Assembly .................................... 10
DISASSEMBLY ................................................... 10
ASSEMBLY ......................................................... 11
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 12
General Specifications ............................................ 12
Snap Ring ............................................................... 12

PR-2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartEDS002WN
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
´: ApplicableReference page
PR-3
(front)
PR-7(rear)
PR-3(front)
PR-7(rear)
PR-3(front)
PR-7(rear)
RFD-7, "
NVH Troubleshooting Chart
"
RFD-39, "
NVH Troubleshooting Chart
"
FA X -4 , "
NVH Troubleshooting Chart
"
RAX-5, "
NVH Troubleshooting Chart
"
FSU-5, "
NVH Troubleshooting Chart
"
RSU-3, "
NVH Troubleshooting Chart
"
WT-2, "
NVH Troubleshooting Chart
"
WT-2, "
NVH Troubleshooting Chart
"
FA X -4 , "
NVH Troubleshooting Chart
"
RAX-5, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and suspected parts
Uneven rotation torque
Rotation imbalance
Excessive runout
Differential
Axle
Suspension
Tires
Road wheel
Drive shaft
Axle shaft
Brakes
Steering
SymptomNoise´´´´´´´´´´´´
Shake´´´´´´´´
Vibration´´´ ´´´ ´´ ´

FRONT PROPELLER SHAFT
PR-3
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PR
FRONT PROPELLER SHAFTPFP:37200
On-Vehicle ServiceEDS002WO
APPEARANCE AND NOISE INSPECTION
lCheck the propeller shaft tube surface for dents or cracks. If damaged, replace the propeller shaft assem-
bly.
lCheck the bearings for noise and damage. Repair or replace the bearings as necessary.
PROPELLER SHAFT VIBRATION
If a vibration is present at high speed, inspect the propeller shaft runout first.
1. Measure the runout of the propeller shaft tube at several points
by rotating the final drive companion flange with your hands.
For measuring point, refer toPR-3, "
Propeller Shaft Runout
Measuring Point".
2. If the runout exceeds specifications, disconnect the propeller
shaft at the final drive companion flange; then rotate the com-
panion flange 90°,180°and 270°and reconnect the propeller
shaft.
3. Check the runout again. If the runout still exceeds specifications,
replace the propeller shaft assembly.
4. After installation, check for vibration by driving the vehicle.
Propeller Shaft Runout Measuring Point
lPropeller shaft runout measuring point.Propeller shaft runout limit : 0.6 mm (0.024 in) or less
LDIA0160E
Propeller shaft runout measuring range
Dimension A : 160mm (6.30 in)
PDIA0955E

PR-4
FRONT PROPELLER SHAFT
Removal and Installation
EDS002WP
COMPONENTS
REMOVAL
1. Put matching marks on the front propeller shaft flange yoke and
the front final drive companion flange as shown.
CAUTION:
For matching marks, use paint. Never damage the flange
yoke and companion flange of the front final drive.
2. Put matching marks on the front propeller shaft flange yoke and
the transfer companion flange.
CAUTION:
For matching marks, use paint. Never damage the flange
yoke and companion flange of the transfer.
3. Remove the bolts and nuts, then remove the front propeller shaft
from the front final drive and transfer.
INSPECTION
lInspect the propeller shaft runout. If runout exceeds the limit, replace the propeller shaft assembly.
For measuring point, refer toPR-3, "
Propeller Shaft Runout Measuring Point".
1. Propeller shaft tube 2. Snap ring 3. Journal bearing
4. Journal 5. Flange yoke
PDIA0956E
SDIA2046E
Runout limit : 0.6 mm (0.024 in) or less

FRONT PROPELLER SHAFT
PR-5
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PR
lWhile holding the flange yoke on one side, check axial play of
the joint as shown. If the journal axial play exceeds the specifi-
cation, repair or replace the journal parts.
lCheck the propeller shaft tube surface for dents or cracks. If
damage is detected, replace the propeller shaft assembly.
INSTALLATION
Installation is in the reverse order of removal.
lAfter installation, check for vibration by driving the vehicle. Refer toPR-2, "NVH Troubleshooting Chart".
CAUTION:
Do not reuse the bolts and nuts. Always install new ones.
Disassembly and AssemblyEDS002WQ
DISASSEMBLY
1. Put matching marks on the front propeller shaft and flange yoke
as shown.
CAUTION:
For matching marks, use paint. Never damage the front pro-
peller shaft or flange yoke.
2. Remove the snap rings.
3. Push out and remove the journal bearings by lightly tapping the
flange yoke with a hammer, taking care not to damage the jour-
nal or flange yoke hole.
NOTE:
Put marks on the disassembled parts so that they can be rein-
stalled in their original positions from which they were removed.Journal axial play : 0.02 mm (0.0008 in) or less
LDIA0117E
SPD128
PDIA0957E
SPD732