NISSAN NOTE 2016 Service Repair Manual

FSU-16
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT COIL SPRING AND STRUT
UNIT DISASSEMBLY AND ASSEMBLY
FRONT COIL SPRING AND STRUT
Exploded ViewINFOID:0000000012430314
Disassembly and AssemblyINFOID:0000000012430315
DISASSEMBLY
CAUTION:
Do not damage strut piston rod when removing components from strut.
1. Remove strut mount insulator.
2. Install Tool (A) to the front coil spring and strut. CAUTION:
When installing Tool (A), wrap a shop cloth around the front
coil spring and strut to protect the parts from damage.
3. Secure Tool (A) in a vise.
4. Slightly loosen the piston rod lock nut. WARNING:
Do not remove the piston rod lock nut completely. If the piston rod lock nut is removed com-
pletely, the coil spring can jump out and may cause serious damage or injury.
1. Strut 2. Coil spring3. Bound bumper
4. Spring upper seat 5. Strut mount bearing 6. Piston rod lock nut
7. Strut mount insulator 8. Stopper insulator 9. Stopper insulator lock nut
AWEIA0418ZZ
Tool number (A) : ST35652000 ( — )
JPEIA0006ZZ
Revision: August 2015 2016 Versa Note

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FRONT COIL SPRING AND STRUTFSU-17
< UNIT DISASSEMBLY AND ASSEMBLY >
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5. Compress coil spring using a suitable tool (A). WARNING:
Make sure that the pawls of the suitable tool are firmly
hooked on the coil spring. The suitable tool must be tight-
ened alternately so as to not tilt the coil spring.
6. Make sure the coil spring is free between the spring upper seat and the strut.
7. Hold the piston rod and remove the piston rod lock nut.
8. Remove strut mount bearing, spri ng upper seat, and bound bumper as a set.
9. Remove bound bumper from spring upper seat.
10. Gradually release the suitable tool and remove the coil spring. CAUTION:
Release the suitable tool while making sure the pos ition of the suitable tool on the coil spring
does not move.
11. Remove the Tool from strut.
12. If necessary, remove strut mount bearing (1) from spring upper seat (2), using a Tool (A).
CAUTION:
Do not disassemble the strut mount bearing unless damage
exists.
13. Inspect the components. Refer to FSU-19, "
Inspection".
ASSEMBLY
CAUTION:
Do not damage the piston rod when removing components from th e front coil spring and strut.
1. If necessary, install strut mount bearing (1) to spring upper seat (2), using a Tool (A).
CAUTION:
• Do not press on aluminum shield.
• Do not reuse strut mount bearing.
JPEIA0007ZZ
Tool number : ST35652000 ( — )
Tool number (A) : KV10106700 ( — )
JPEIA0228ZZ
Tool number (A) : KV10106700 ( — )
JPEIA0233ZZ
Revision: August 2015 2016 Versa Note

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FSU-18
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT COIL SPRING AND STRUT
2. Install Tool (A) to the front coil spring and strut.CAUTION:
When installing Tool (A), wrap a shop cloth around the front
coil spring and strut to protect the parts from damage.
3. Secure Tool (A) in a vise.
4. Compress coil spring using a suitable tool (A). WARNING:
Make sure that the pawls of the suitable tool are firmly
hooked on the coil spring. The suitable tool must be tight-
ened alternately so as to not tilt the coil spring.
CAUTION:
Face tube side of coil spring (1) downward. Align the lower
end to lower seat (2).
5. Apply soapy water to bound bumper. CAUTION:
Do not use machine oil.
6. Insert bound bumper into spring upper seat.
7. Install strut mount bearing, spring upper seat, and bound bumper as a set. CAUTION:
Do not apply oil, such as grease, when installing the strut mount bearing.
8. Secure piston rod tip so that piston rod does not turn, then install piston rod lock nut and tighten to the specified torque.
CAUTION:
Do not reuse piston rod lock nut.
9. Gradually release the suitable tool, and remove the suitable tool from the coil spring. CAUTION:
Release the suitable tool while making sure the po sition of the suitable tool on the coil spring
does not move. Tool number (A) : ST35652000 ( — )
JPEIA0006ZZ
JPEIA0007ZZ
Maximum gap (A)
:5 mm (0.2 in)
JPEIA0095ZZ
Revision: August 2015 2016 Versa Note

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FRONT COIL SPRING AND STRUTFSU-19
< UNIT DISASSEMBLY AND ASSEMBLY >
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10. Remove the Tool (A) from the vise.
11. Remove Tool (A) from the front coil spring and strut.
12. Install strut mount insulator.
13. After replacing the strut, always follow the disposal procedure to discard the old strut. Refer to FSU-19, "
Disposal".
InspectionINFOID:0000000012430316
INSPECTION AFTER DISASSEMBLY
Check the following items and replace the parts if necessary.
Str ut
• Check the strut for oil leaks, deformation, cracks, or damage.
• Check the piston rod for damage, uneven wear, or distortion.
Strut Mount Insulator and bound bumper
Check the strut mount insulator and t he bound bumper for cracks, wear, or damage.
Coil Spring
Check the coil spring for cracks, wear, or damage.
INSPECTION AFTER INSTALLATION
1. Check the wheel sensor harness to be sure the connectors are fully seated.
2. Check the neutral position of the steering angle sensor. Refer to BRC-55, "
ADJUSTMENT OF STEERING
ANGLE SENSOR NEUTRAL POSITION : Description".
3. Check the wheel alignment. Refer to FSU-7, "
Inspection".
DisposalINFOID:0000000012430317
1. Set the strut horizontally with the piston rod fully extended.
2. Drill a 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-
pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION:
Dispose of drained oil according to the law and local regulations.
Tool number (A) : ST35652000 ( — )
JPEIA0006ZZ
(A) : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0160ZZ
Revision: August 2015
2016 Versa Note

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FSU-20
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*1)INFOID:0000000012430318
*1: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
*2: The difference when assuming the (LH) side is the standard.
Ball JointINFOID:0000000012430319
Camber
Degree minute (Decimal degree)Minimum
−0 ° 50 ′ ( −0.83 °)
Nominal −0 ° 05 ′ ( −0.08 °)
Maximum 0° 40 ′ (0.67 °)
(LH) and (RH) difference
*2–0 ° 45 ′ (–0.75 °) - 0 ° 45 ′ (0.75 °)
Caster
Degree minute (Decimal degree) Minimum
3° 00 ′ (3.00 °)
Nominal 3° 45 ′ (3.75 °)
Maximum 4° 30 ′ (4.50 °)
(LH) and (RH) difference
*2–0 ° 45 ′ (–0.75 °) - 0 ° 45 ′ (0.75 °)
Kingpin inclination
Degree minute (Decimal degree) Minimum
11° 00 ′ (11.00 °)
Nominal 11° 45 ′ (11.75 °)
Maximum 12° 30 ′ (12.50 °)
To t a l t o e - i n Distance (A - B)
Minimum
Out 1 mm (Out 0.04 in)
Nominal In 1 mm (In 0.04 in)
Maximum In 3 mm (In 0.12 in)
Angle (LH and RH)
Degree minute
(Decimal degree) Minimum
Out 0° 05′ (Out 0.08 °)
Nominal In 0° 05 ′ (In 0.08 °)
Maximum In 0° 15′ (In 0.24 °)
SFA234AC
Swing torque 0.5 – 3.4 N·m (0.05 – 0.35 kg-m, 4 – 30 in-lb)
Rotating torque 15.4 – 104.7 N (1.6 – 10.7 kg-f, 3.5 – 23.5 lb-f)
Axial end play 0.1 mm (0.004 in)
Revision: August 2015 2016 Versa Note

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SERVICE DATA AND SPECIFICATIONS (SDS)FSU-21
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Wheelarch Height (Unladen*)INFOID:0000000012430320
Unit: mm (in)
*: Fuel, engine coolant, and lubricants are full. Spare tire, jack, hand tools, and mats are in designated positions. Tire size
185/65R15195/55R16
Front (Hf) 692 (27.24)691 (27.20)
Rear (Hr) 678 (26.69)677 (26.65)
LEIA0085E
Revision: August 2015 2016 Versa Note

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FL-1
ENGINE
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SECTION FL
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CONTENTS
FUEL SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
General Precaution ...................................................2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tools ........................................4
PERIODIC MAINTENANCE ..........................5
FUEL SYSTEM ............................................... .....5
Inspection ............................................................ ......5
Quick Connector .......................................................5
REMOVAL AND INSTALLATION ................6
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY ..................... .....
6
Exploded View .................................................... ......6
Removal and Installation ...........................................6
Inspection ............................................................ ......9
FUEL TANK ........................................................10
Exploded View .................................................... ....10
Removal and Installation .........................................10
Inspection ............................................................ ....13
EVAP CANISTER ..............................................14
Exploded View ..................................................... ....14
Removal and Installation .........................................14
Inspection ................................................................15
EVAP CANISTER FILTER ................................16
Exploded View .........................................................16
Removal and Installation .........................................16
EVAP CANISTER VENT CONTROL VALVE ...17
Exploded View .........................................................17
Removal and Installation .........................................17
EVAP CONTROL SYSTEM PRESSURE SEN-
SOR ...................................................................
19
Exploded View .........................................................19
Removal and Installation .........................................19
DISASSEMBLY AND ASSEMBLY ..............20
FUEL LEVEL SENSOR UNIT ...........................20
Exploded View ..................................................... ....20
Disassembly and Assembly .....................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
22
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
Fuel Tank ............................................................. ....22
Revision: August 2015 2016 Versa Note

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FL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432103
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
General PrecautionINFOID:0000000012432104
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the work area.
• Be sure to work in a well ventilated area and have a CO
2 fire extinguisher.
• Do not smoke while working on the fuel system. Keep open flames and sparks away from the work
area.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosi on-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-1
37, "Work Procedure" .
- Disconnect the battery ground

cable.
• Always replace O-rings and clamps with new ones.
• Do not kink or twist tubes when they are being installed.
• Do not tighten hose clamps excessi vely to avoid damaging hoses.
Tighten high-pressure rubber hose clamp so that clamp end
is 3 mm (0.12 in) from hose end.
Tightening torque specificati ons are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
MMA104A
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PRECAUTIONSFL-3
< PRECAUTION >
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• After connecting the fuel tu
be quick connectors, make sure
the quick connectors are secure.
Check that the connector and r esin tube do not contact any
adjacent parts.
- a) Apply fuel pressure to the fu el system by turning the igni-
tion switch to ON (without starting the engine). Then check for
fuel leaks at the fuel tube connections.
- b) Start the engine and rev the engine, then check for fuel leaks at the fuel tube connections.
• After installing the tubes, run the engine and check for fuel
leaks at the connections.
• Use only a Genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel fi ller cap is used, the MIL may come on.
• For servicing “Evaporative Emi ssion System” parts, refer to
EC-473, "Inspection".
PBIC0199E
Revision: August 2015 2016 Versa Note

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FL-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012432105
The actual shape of the tools may differ from those illustrated here.
Commercial Service ToolsINFOID:0000000012432106
Tool number
(TechMate No.)
Tool nameDescription
KV101207S0
(—)
Unified fuel lock ring wrench
Removing and installing fuel tank lock ring
KV10119900
(—)
Lock ring wrench
JPBIA6384ZZ
JPBIA3555ZZ
Tool name Description
Power Tool Loosening nuts, screws and bolts
PIIB1407E
Revision: August 2015 2016 Versa Note

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