NISSAN NOTE 2016 Service Repair Manual

FAX-24
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT DRIVE SHAFT
Always check with the Parts Department for the latest parts information.
9. Install the boot securely into the grooves (indicated by “*” marks) as shown.
CAUTION:
If there is grease on the boot mounting surfaces (indicated
by “*” marks) on the shaft or the joint sub-assembly, the
boot may come off. Remove all grease from the boot
mounting surfaces.
10. To prevent the deformation of the boot, adjust the boot installa- tion length to the specified value by inserting a suitable tool into
the inside of the boot from the large diameter side of the boot
and discharging the inside air.
CAUTION:
• The boot may break if the boot installation length is not correct.
• Be careful not to touch the inside of the boot with the tip of the suitable tool.
11. Install new large and small boot bands securely using Tool (A). CAUTION:
Do not reuse the boot bands.
12. Secure the boot band so that dimension (A) meets the specifica- tion.
13. Attempt to rotate the boot to check whether or not the boot bands are securing the boot. If the boot is not secure, remove
the boot bands, reposition the boot, and install new boot bands.
ASSEMBLY (TRANSAXLE SIDE)
1. Install the dynamic damper using the following procedure:
a. Install the dynamic damper to the shaft. Grease amount : Refer to
FAX-27, "
Drive Shaft".
Boot installation length (L) : Refer to FAX-27, "
Drive Shaft".
Tool number (A) : KV40107300 ( – )
JSDIA2261ZZ
JPDIF0012ZZ
Dimension (A) : Refer to FAX-27, "Drive Shaft".
JPDIF0268ZZ
Revision: August 2015 2016 Versa Note

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FRONT DRIVE SHAFTFAX-25
< UNIT DISASSEMBLY AND ASSEMBLY >
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b. Secure the dynamic damper in the correct position with new
damper bands.
CAUTION:
Do not reuse the damper bands.
2. Install the inner boot and the boot bands to the shaft. CAUTION:
• Wrap the serration on the shaft with tape (A) to protect theboot from damage.
• Do not reuse the boot.
• Do not reuse the boot bands.
3. Remove the tape wrapped around the serration on the shaft.
4. Align the matching mark (A) on the spider assembly (1) with the matching mark on the shaft (2). Install the spider assembly to
the shaft with the chamfer (B) facing the shaft.
5. Secure the spider assembly onto the shaft with the snap ring (1). CAUTION:
Do not reuse the snap ring.
6. Apply the appropriate amount of grease (Genuine NISSAN Grease or equivalent) to the spider assembly and to the sliding
surface.
NOTE:
Always check with the Parts Department for the latest parts
information.
7. Install the slide joint housing onto the spider assembly and pack the balance of the specified amount grease (Genuine NISSAN
Grease or equivalent) into the slide joint housing.
NOTE:
Always check with the Parts Department for the latest parts information.
8. Align the matching marks on the slide joint housing and on the shaft. Dimension (A) : Refer to
FAX-27, "
Drive Shaft".
JPDIF0178ZZ
JPDIF0009ZZ
JPDIF0017ZZ
Grease amount : Refer to FAX-27, "Drive Shaft".
JPDIF0014ZZ
Revision: August 2015 2016 Versa Note

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FAX-26
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT DRIVE SHAFT
9. Install the boot securely into the grooves (indicated by “*” marks)as shown.
CAUTION:
If there is grease on the boot mounting surfaces (indicated
by “*” marks) on the shaft or the joint sub-assembly, the
boot may come off. Remove all grease from the boot
mounting surfaces.
10. To prevent the deformation of the boot, adjust the boot installa- tion length to the specified value by inserting a suitable tool into
the inside of the boot from the large diameter side of the boot
and discharging the inside air.
CAUTION:
• The boot may break if the boot installation length is not correct.
• Be careful not to touch the inside of the boot with the tip of the suitable tool.
11. Install the boot bands securely. CAUTION:
Do not reuse the boot bands.
a. Put boot band in the groove on drive shaft boot. Then fit pawls into holes for temporary installation. NOTE:
For the large diameter side, fit projection (A) and guide slit (B) at
first.
b. Pinch projection on the band with suitable pliers to tighten band.
c. Insert the tip of band into the lower part of pawl (marked with dotted circle) as shown.
12. Attempt to rotate the boot to check whether or not the boot bands are securing the boot. If the boot is not secure, remove
the boot bands, reposition the boot, and install new boot bands.
13. Install the dust shield to the slide joint housing. CAUTION:
Do not reuse the dust shield.
14. Install the circular clip to the slide joint housing. CAUTION:
Do not reuse the circular clip.Boot installation length (L) : Refer to
FAX-27, "
Drive Shaft".
JSDIA2063ZZ
JPDIF0157ZZ
JPDIF0158ZZ
Revision: August 2015 2016 Versa Note

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SERVICE DATA AND SPECIFICATIONS (SDS)FAX-27
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel BearingINFOID:0000000012431902
Drive ShaftINFOID:0000000012431903
Drive Shaft Specifications
*Always check with the Parts Departme nt for the latest parts information.
Dynamic Damper Specifications
Item Standard
Axial end play 0.0 mm (0.0 in)
Rotating torque 1.9 N·m (0.19 kg-m, 17 in-lb) or less
Spring balance measurement 13.7 N (1.40 kg-f, 3.08 lb-f) or less
Wheel bearing press-fit load 44100 - 53900 N (4498.2 - 5497.8 Kg-f, 9913.7 - 12116.7 Ib-f)
Application M/T
Joint type Wheel side
Transaxle side
(LH) (RH) (LH)(RH)
Grease quantity* 90 - 100 g
(3.17 - 3.53 oz) 141.1- 157.1 g
(4.98 - 5.54 oz)
Boot installed length (L) 135.5 mm (5.33 in) 154 mm (6.06 in)
Molykote M77* 1.0 - 3.0 g (0.04 - 0.10 oz)
Application CVT
Joint type Wheel side
Transaxle side
(LH) (RH) (LH)(RH)
Grease quantity* 90 - 100 g
(3.17 - 3.53 oz) 132.7 - 148.7 g
(4.68 - 5.25 oz)
Boot installed length (L) 136.8 mm (5.39 in) 145.5 mm (5.73 in)
Molykote M77* 1.0 - 3.0 g (0.04 - 0.10 oz)
ALDIA0269ZZALDIA0268ZZ
Revision: August 2015 2016 Versa Note

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FAX-28
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
Boot Band Specification
Unit: mm (in)
ApplicationM/T
CVT
(LH) (RH) (LH) (RH)
Dimension (A) 240 ± 3 (9.45 ± 0.1) 457 ± 3 (17.99 ± 0.1) 242.9 ± 3 (9.56 ± 0.1) 457 ± 3 (17.99 ± 0.1)
Dimension (B) 70 (2.76)
ALDIA0270ZZ
Dimension (A) - maximum 7.0 (0.28)
JPDIF0268ZZ
Revision: August 2015 2016 Versa Note

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FSU-1
SUSPENSION
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SECTION FSU
A
B
FSU
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O PCONTENTS
FRONT SUSPENSION
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Procedure without Cowl Top Cover ......2
Precaution for Suspension ........................................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................3
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
PERIODIC MAINTENANCE ..........................6
FRONT SUSPENSION ASSEMBLY .............. .....6
Inspection ............................................................ ......6
WHEEL ALIGNMENT ..........................................7
Inspection ............................................................ ......7
Adjustment ................................................................8
REMOVAL AND INSTALLATION ................9
FRONT COIL SPRING AND STRUT ............. .....9
Exploded View .................................................... ......9
Removal and Installation ...........................................9
TRANSVERSE LINK .........................................10
Exploded View ..................................................... ....10
Removal and Installation .........................................10
Inspection ................................................................10
FRONT STABILIZER ........................................12
Exploded View .........................................................12
Removal and Installation .........................................12
Inspection ................................................................13
UNIT REMOVAL AND INSTALLATION ......14
FRONT SUSPENSION MEMBER .....................14
Exploded View ..................................................... ....14
Removal and Installation .........................................14
Inspection ................................................................15
UNIT DISASSEMBLY AND ASSEMBLY ....16
FRONT COIL SPRING AND STRUT ................16
Exploded View ..................................................... ....16
Disassembly and Assembly .....................................16
Inspection ................................................................19
Disposal ...................................................................19
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
20
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
20
Wheel Alignment (Unladen*1) ..................................20
Ball Joint .............................................................. ....20
Wheelarch Height (Unladen*) ..................................21
Revision: August 2015 2016 Versa Note

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FSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430294
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430295
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for SuspensionINFOID:0000000012430296
• When installing rubber bushings, the final tightening mu st be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
• When jacking up the vehicle with a floor jack, do not hang the jack on the torque rod.
PIIB3706J
Revision: August 2015 2016 Versa Note

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PREPARATIONFSU-3
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012430297
The actual shape of the tools may di ffer from those illustrated here.
Commercial Service ToolsINFOID:0000000012430298
Tool number
(TechMate No.)
Tool name Description
—
(J-44372)
Pull Gauge Measuring ball joint swinging force
ST35652000
(—)
St rut attac hm en t Disassembling and assembling strut
KV10106700
(—)
Drift Disassembling and assembling strut
mount bearing
a: 25 mm (0.98 in) dia.
b: 18.5 mm (0.728 in) dia.
—
(J-49286)
Drift and pull gauge Measuring drift and pull
LST024
ZZA0807D
ZZA0534D
AWEIA0156ZZ
Tool name
Description
Revision: August 2015 2016 Versa Note

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FSU-4
< PREPARATION >
PREPARATION
Spring compressorRemoving and installing coil spring
Power tool Loosening nuts, screws and bolts
S-NT717
PIIB1407E
Revision: August 2015 2016 Versa Note

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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGFSU-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000012430299
Use chart below to find the cause of the symptom . If necessary, repair or replace these parts.
×: ApplicableReference
FSU-6
, FSU-10
, FSU-13
,
FSU-15
FSU-19
—
—
FSU-19
FSU-6
, FSU-10
, FSU-13
, FSU-15
FSU-7FSU-13FA X - 6WT-45WT-44FA X - 8BR-7ST-7
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mount deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
FRONT AXLE
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom FRONT SUSPENSION Noise
×××××× ××××××
Shake ×××× × ××××××
Vibration ××××× ×× × ×
Shimmy ×××× × ××× ××
Shudder ××× ××× ××
Poor quality ride or
handling ××××× ×××××
Revision: August 2015
2016 Versa Note

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