sub NISSAN PATROL 1998 Y61 / 5.G Electrical System Workshop Manual

Assembly
RING FITTING IN REAR BEARING
+Fix ring into groove in rear bearing so that it is as close to the
adjacent area as possible.
CAUTION:
Do not reuse rear bearing after removal.
REAR COVER INSTALLATION
1. Fit brush assembly, diode assembly, regulator assembly and
stator.
2. Push brushes up with ®ngers and install them to rotor.
Take care not to damage slip ring sliding surface.
Service Data and Speci®cations (SDS)
ALTERNATOR
TypeA3TA4399
MITSUBISHI
Applied model RD28
Nominal rating V-A 12-100
Ground polarity Negative
Minimum revolution under no-load
(When 13.5V is applied) rpmLess than 1,300
Hot output current
(When 13.5V is applied)
A/rpmMore than 35/1,300
More than 72/2,500
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) 5 (0.20)
Brush spring pressure
N (g, oz)4.6 - 5.8
(470 - 590, 16.58 - 20.81)
Slip ring minimum outer diameter
mm (in)22.1 (0.870)
Rotor (Field coil) resistanceW2.1 - 2.5
SEL044Z
SEL048Z
SEL049Z
CHARGING SYSTEM
EL-56

System Description
UNIFIED CONTROL METER
+Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled totally
by control unit combined with speedometer.
+Digital meter is adopted for odo/trip meter.*
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
+Odo/trip meter segment can be checked in diagnosis mode.
+Meter/gauge can be checked in diagnosis mode.
Note: Sub fuel gauge is not controlled by the control unit.
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
Note: Turn ignition switch to the ``ON'' position to operate odo/trip meter.
SEL253V
METER AND GAUGES
EL-102

Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode
DIAGNOSIS FUNCTION
+Odo/trip meter segment can be checked in diagnosis mode.
+Meters/gauges (except for sub fuel gauge) can be checked in
diagnosis mode.
HOW TO ALTERNATE DIAGNOSIS MODE
1. Turn ignition switch to ON and change odo/trip meter to ``TRIP
A'' or ``TRIP B''.
2. Turn ignition switch to OFF.
3. Turn ignition switch to ON when pushing odo/trip meter switch.
4. Con®rm that trip meter indicates ``000.0''.
5. Push odo/trip meter switch more than three times within 5 sec-
onds.
6. All odo/trip meter segments should be turned on.
NOTE: If some segments are not turned on, speedometer (uni-
®ed meter control unit) with odo/trip meter should be
replaced.
At this point, the uni®ed control meter is turned to diagnosis
mode.
7. Push odo/trip meter switch. Indication of each meter/gauge
should be as shown left during pushing odo/trip meter switch if
it is no malfunctioning.
NOTE: It takes about 1 minute for indication of fuel gauge to
become stable.
SEL110V
SEL111V
METER AND GAUGES
EL-108

INSPECTION/THERMAL TRANSMITTER
CHECK THERMAL TRANSMITTER.
Refer to ``THERMAL TRANSMITTER
CHECK'' (EL-115).
OK
cNG
Repair or replace.
CHECK HARNESS FOR OPEN OR
SHORT.
1. Disconnect combination connector and
thermal transmitter connector.
2. Check continuity between combination
meter terminalj
47and thermal transmit-
ter terminalj
1.
Continuity should exist.
3. Check continuity between combination
meter terminalj
47and ground.
Continuity should not exist.
OK
cNG
Repair harness or connec-
tor.
Thermal transmitter is OK.
Electrical Components Inspection
METER/GAUGE RESISTANCE CHECK
1. Disconnect FPC connector. Refer to ``Flexible Print Circuit
(FPC)'' (EL-109).
2. Check resistance between installation screws of meter/gauge.
Screws
Resistance
W
TachometerFuel/Temp.
gaugeSub fuel gauge
A - C A - C Ð Approx. 104 ( 5)
B - D B - C Ð Approx. 134 ( 5)
Ð Ð A - C Approx. 174 ( 5)
Ð Ð B - C Approx. 100 ( 5)
SEL426V
CEL736
.
.
METER AND GAUGES
Trouble Diagnoses (Cont'd)
EL-114

Electrical Components Inspection
FUEL WARNING LAMP SENSOR CHECK
+It will take a short time for the bulb to light.
NOTE: Inspection for sub fuel warning lamp sensor is the
same as for fuel warning lamp sensor.
OIL PRESSURE SWITCH CHECK
Oil pressure
kPa (bar, kg/cm2, psi)Continuity
Engine startMore than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,1-3)NO
Engine stopLess than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,1-3)YES
Check the continuity between the terminals of oil pressure switch
and body ground.
DIODE CHECK
+Check continuity using an ohmmeter.
+Diode is functioning properly if test results are as shown in the
®gure at left.
NOTE: Speci®cation may vary depending on the type of tester.
Before performing this inspection, be sure to refer to
the instruction manual for the tester to be used.
+Diodes for warning lamps are built into the combination meter
printed circuit.
MEL828F
MEL425F
CEL520
CEL740
WARNING LAMPS
EL-134

NATS Audio Link/LHD
DESCRIPTION
The link with the NATS IMMU implies that the radio can basically only be operated if connected to the match-
ing NATS IMMU to which the radio was initially ®tted on the production line.
Since radio operation is impossible after the link with the NATS is disrupted theft of the radio unit is basically
useless since special equipment is required to reset the radio.
Initialisation process for radios that are linked to the NATS IMMU
New radios will be delivered to the factories in the ``NEW'' state, i.e. ready to be linked with the vehicle's NATS.
When the radio in ``NEW'' state is ®rst switched on at the factory, it will start up communication with the vehi-
cle's immobiliser control unit (IMMU) and send a code (the ``Radio Code'') to the IMMU. The IMMU will then
store this code, which is unique to each radio, in its (permanent) memory.
Upon receipt of the code by the IMMU, the NATS will con®rm correct receipt of the radio code to the radio.
Hereafter, the radio will operate as normal.
During the initialisation process, ``NEW'' is displayed on the radio display. Normally though, communication
between Radio and IMMU takes such a short time (300 ms) that the radio seems to switch on directly with-
out showing ``NEW'' on its display.
Normal operation
Each time the radio is switched on afterwards, the radio code will be veri®ed between the radio unit and the
NATS before the radio becomes operational. During the code veri®cation process, ``WAIT'' is shown on the
radio display. Again, the communication takes such a short time (300 ms) that the radio seems to switch on
directly without showing ``WAIT'' on its display.
When the radio is locked
In case of a radio being linked with the vehicle's NATS (immobiliser system), disconnection of the link between
the radio and the IMMU will cause the radio to switch into the lock (``SECURE'') mode in which the radio unit
is fully inoperative. Hence, repair of the radio is basically impossible, unless the radio is reset to the ``NEW''
state for which special decoding equipment is required.
Both Blaupunkt and Clarion have provided their authorized service representatives with so called ``decoder
boxes'' which can bring the radio unit back to the ``NEW'' state, enabling the radio to be switched on after which
repair can be carried out. Subsequently, when the repaired radio is delivered to the ®nal user again, it will be
in the ``NEW'' state as to enable re-linking the radio to the vehicle's immobiliser system. As a result of the
above, repair of the radio can only be done by an authorized Blaupunkt or Clarion representative.
Note:
Radio manufacturer of Nissan Y61 models for Europe is ``Clarion''.
SERVICE PROCEDURE
Item Service procedure Description
Battery disconnection No additional action required. Ð
Radio needs repair Repair needs to be done by authorized represen-
tative of radio manufacturer since radio cannot
be operated unless it is reset to NEW state,
using special decoding equipment.Ð
Replacement of radio by new
partNo additional action required. Radio is delivered in NEW state.
Transferring radio to another
vehicle/replacement of radio
by an ``old'' partRadio needs to be reset to NEW state by autho-
rized representative of radio manufacturer.Ð
Replacement of IMMU by
new partNo additional action required. The new IMMU will be recognized by the radio
since a `blank' code is stored in the memory of
the IMMU. In case the radio recognizes this
`blank' code, it will request for input of the correct
CATS code after which the radio will switch back
to the initialisation process.
AUDIO
EL-174

System Description
With ignition switch in ON or START position, power is supplied
+through 7.5A fuse [No.
8, located in the fuse block (J/B)]
+to power window relay terminalj
1.
The power window relay is energized and power is supplied
+through power window relay terminalj
5
+to power window main switch terminalj1,
+to power window sub switch terminalj
5.
MANUAL OPERATION
NOTE:
Numbers in parentheses are terminal numbers, when power window switch is pressed in the UP and DOWN
positions respectively.
Driver side
When the driver side switch in the power window main switch is pressed in the up position, power is supplied
+to driver side power window regulator terminal (j
2,j1)
+through power window main switch terminal (j
9,j8).
Ground is supplied
+to driver side power window regulator terminal (j
1,j2)
+through power window main switch terminal (j
8,j9).
Then, the motor raises or lowers the window until the switch is released.
Passenger side
MAIN SWITCH OPERATION
Power is supplied
+through power window main switch (j
5,j6)
+to front power window sub-switch (j
3,j4).
The subsequent operation is the same as the sub-switch operation.
SUB-SWITCH OPERATION
Power is supplied
+through front power window sub-switch (j
1,j2)
+to passenger side power window regulator (j
2,j1).
Ground is supplied
+to passenger side power window regulator (j
1,j2)
+through front power window sub-switch (j
2,j1)
+to front power window sub-switch (j
4,j3)
+through power window main switch (j
6,j5).
Then, the motor raises or lowers the window until the switch is released.
Rear door
Rear door windows will raise and lower in the same manner as passenger side door window.
AUTO OPERATION
The power window AUTO feature enables the driver to open or close the driver's window without holding the
window switch in the respective position.
When the AUTO switch in the main switch is pressed and released, the driver's window will travel to the fully
open or closed position.
POWER WINDOW LOCK
The power window lock is designed to lock operation of all windows except for driver's door window.
When the lock switch is pressed to lock position, ground of the sub-switches in the power window main switch
is disconnected. This prevents the power window motors from operating.
POWER WINDOW
EL-196

Trouble Diagnoses
Symptom Possible cause Repair order
None of the power windows can be
operated using any switch.1. 7.5A fuse, 40A fusible link and
M92circuit breaker
2. Grounds
M30andM19orM98
3. Power window relay
4. Open/short in power window
main switch circuit1. Check 7.5A fuse [No.
8, located in fuse block (J/B)],
40A fusible link (letter
e, located in fuse and fusible
link box) and
M92circuit breaker. Turn ignition switch
``ON'' and verify battery positive voltage is present at
terminalj
1of power window main switch and terminal
j
5of sub-switch.
2. Check grounds
M30andM19orM98.
3. Check power window relay.
4. Check W wire between power window relay and power
window main switch for open/short circuit.
Driver side power window cannot be
operated but other windows can be
operated.1. Driver side power window regula-
tor circuit
2. Driver side power window regula-
tor1. Check harness between power window main switch
and power window regulator for open or short circuit.
2. Check driver side power window regulator.
Passenger power window cannot be
operated.1. Power window sub-switches
2. Passenger side power window
regulators
3. Power window main switch
4. Power window circuit1. Check power window sub-switch.
2. Check passenger side power window regulator.
3. Check power window main switch.
4-1. Check harnesses between power window main
switch and power window sub-switch for open/
short circuit.
4-2. Check harnesses between power window sub-
switch and power window regulator for open/
short circuit.
Passenger power window cannot be
operated using power window main
switch but can be operated by power
window sub-switch.1. Power window main switch 1. Check power window main switch.
Driver side power window auto func-
tion cannot be operated using power
window main switch.1. Power window main switch 1. Check power window main switch.
POWER WINDOW
EL-203

Use the chart below to ®nd out what each wiring diagram code
stands for.
Code Section Wiring Diagram Name
A/C,A HA Auto Air Conditioner
A/C CUT EC Air Conditioner Cut Control
A/C,M HA Manual Air Conditioner
A/T AT A/T
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
ACC/SW EC Accelerator Switch (FC)
ACL/SW EC Accelerator Position Switch
ADJRES EC Adjustment Resistor
APS EC Accelerator Position Sensor
ASCD EL Automatic Speed Control Device
AT/C EC A/T Control
AUDIO EL Audio
BACK/L EL Back-up Lamp
BCDD EC BCDD System
CD/CHG EL CD Auto Changer
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CIGAR EL Cigarette Lighter
CKPS EC Crankshaft Position Sensor (OBD)
CLOCK EL Clock
CMPS EC Camshaft Position Sensor
COMPAS EL Compass and Thermometer
COOL/B HA Cool Box
COOL/F EC Cooling Fan Control
CORNER EL Cornering Lamp
CSPS EC Control Sleeve Position Sensor
D/LOCK EL Power Door Lock
DEICER EL Wiper Deicer
DEF EL Rear Window Defogger
DIFF/L PD Differential Lock Control System
DTRL ELHeadlamp Ð With Daytime Light
System
ECTS EC Engine Coolant Temperature Sensor
EGRC/V EC EGRC-Solenoid Valve
F/FOG EL Front Fog Lamp
F/PUMP EC Fuel Pump
FCUT EC Fuel Cut Solenoid Valve
FICD EC IACV-FICD Solenoid Valve
FTS EC Fuel Temperature SensorCode Section Wiring Diagram Name
GLOW EC Quick Glow System
GOVNR EC Electric Governor
H/AIM EL Headlamp Aiming Control System
H/LAMP EL Headlamp
HEATUP EC Heat up Switch
HLC EL Headlamp Cleaner
HORN EL Horn
HSEAT EL Heated Seat
IATS EC Intake Air Temperature Sensor
IC/FAN EC Charge Air Cooler Fan
IGN EC Ignition System
IGN/SG EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INT/L EL Spot, Vanity Mirror Lamps
KS EC Knock Sensor
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.,
Oil and Fuel Gauges
MIL/DL EC Mil and Data Link Connectors
MIRROR EL Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-Theft System
NLS EC Needle Lift Sensor
P/ANT EL Power Antenna
PLA EC Partial Load Advance Control
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/COOL HA Rear Cooler System
R/FOG EL Rear Fog Lamp
R/HEAT HA Rear Heater System
ROOM/L EL Interior Room Lamp
S/LOCK EL Power Door Lock Ð Super Lock
S/SIG EC Start Signal
S/TANK FE Sub Fuel Tank Control System
SEAT EL Power Seat
SROOF EL Sunroof
SRS RS Supplemental Restraint System
WIRING DIAGRAM CODES (CELL CODES)
EL-315