NISSAN PATROL 2004 Electronic Repair Manual

GENERALINFORMATIONSECTION
GI
OUTLINE OF MODIFICATIONS:
+Manual transmission gear ratio has been modi®ed corresponding to the increase of ZD30DDTi engine
horsepower for Europe.
+ Navigation system has been adopted for Europe.
APPLIED FROM:
Wagon and Hardtop models
For the Middle East:
JN8BY15Y*5X507001
JN6BY11Y*5X507001
JN8CY15Y*5X470001
JN6CY11Y*5X470001
JN8BY14Y*5X520001
JN8FY15Y*5X540001
For Europe:
JN1TESY61U0140001
JN1KESY61U0140001
JN1TFSY61U0010001
For Israel:
JN1TESY61*5X806001
JN1KESY61*5X806001
CONTENTS
CONSULT-II CHECKING SYSTEM ...........................4002
Function and System Application ..........................4002
Nickel Metal Hydride Battery Replacement...........4002
Checking Equipment..............................................4003
CONSULT-II Data Link Connector (DLC) Circuit ..4003 IDENTIFICATION INFORMATION
.............................4005
Model Variation ......................................................4005
Identi®cation Number .............................................4007
Dimensions ............................................................4008
Wheels & Tires ......................................................4009
GI-4001

Function and System Application
Diagnostic test mode Function ENGINE A/T ABSAIR
BAGNATS*1SMART
EN-
TRANCE
Work supportThis mode enables a technician to adjust
some devices faster and more accurate by
following the indications on CONSULT-II.x*2x*4ÐÐÐÐ
Self-diagnostic resultsSelf-diagnostic results can be read and
erased quickly.xxxxxÐ
Trouble diagnostic
recordCurrent self-diagnostic results and all trouble
diagnostic records previously stored can be
read.ÐÐÐxÐÐ
ECU discriminated
No.Classi®cation number of a replacement ECU
can be read to prevent an incorrect ECU
from being installed.ÐÐÐxÐÐ
Data monitorInput/Output data in the ECU (ECM) can be
read.xxxÐÐÐ
DTC work supportThis mode enables a technician to set oper-
ating conditions to con®rm self-diagnosis
status/results.Ð x ÐÐÐÐ
Active testDiagnostic Test Mode in which CONSULT-II
drives some actuators apart from the ECMs
and also shifts some parameters in a speci-
®ed range.xÐxÐÐÐ
ECU (ECM) part num-
berECU (ECM) part number can be read. x x x Ð Ð Ð
Control unit initializa-
tionAll registered ignition key IDs in NATS com-
ponents can be initialized and new IDs can
be registered.ÐÐÐÐ x Ð
Self-function checkECM checks its own NATS communication
interface.ÐÐÐÐx*3Ð
DTC con®rmationThe results of SRT (System Readiness Test)
and the self-diagnosis status/results can be
con®rmed.x*2ÐÐÐÐÐ
REMO CONT ID SET
UPA maximum of four IDs (identi®cations) can
be registered in the memory using the
remote controller. These IDs can be also be
con®rmed and erased as required.ÐÐÐÐÐ x
Function testConducted by CONSULT-II instead of a
technician to determine whether each sys-
tem is ªOKº or ªNGº (No Good).xxxxÐÐ
x: Applicable
*1: NATS (Nissan Anti-Theft System)
*2: Not available for diesel engine models.
*3: Except for ZD30DDTi engine models.
*4: RE4R03A models only
Nickel Metal Hydride Battery Replacement
CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of ®re or explosion. The battery may present a ®re or chemical burn hazard if
mistreated. Do not recharge, disassemble or dispose of in ®re.
Keep the battery out of reach of children and discard used battery conforming to the local regulations.
CONSULT-II CHECKING SYSTEM
GI-4002

Checking Equipment
When ordering the below equipment, contact your NISSAN distributor.
Tool name Description
NISSAN CONSULT-II
j
1CONSULT-II unit (Tester
internal software: Resi-
dent version 3.3.0) and
accessories
j
2Program card AED01C
and AEN00A or AEN00B
(For NATS)
SGI100A
NOTE:
+The CONSULT-II must be used in conjunction with a program card.
CONSULT-II does not require loading (Initialization) procedure.
+Be sure the CONSULT-II is turned off before installing or removing a program card.
CONSULT-II Data Link Connector (DLC) Circuit
(For TD42Ti engine models and TD engine models with NATS)
TGI005M
CONSULT-II CHECKING SYSTEM
GI-4003

(For ECM equipped models except TD42Ti engine and TD engine with NATS)
INSPECTION PROCEDURE
If the CONSULT-II cannot diagnose the system properly, check the following items.
Symptom Check item
CONSULT-II cannot access any
system.+CONSULT-II DLC power supply circuit (Terminal 8) and ground circuit (Terminal 4)
(For detailed circuit, refer to EC section, ªMIL & DATA LINK CONNECTORSº.)
+CONSULT-II (DDL) cable
CONSULT-II cannot access indi-
vidual system. (Other systems
can be accessed.)+CONSULT-II program card (Check the appropriate CONSULT-II program card for the system.
Refer to ªChecking Equipmentº above.)
+Power supply and ground circuit for the control unit of the system
(For detailed circuit, refer to wiring diagram for each system.)
+Open or short circuit between the system and CONSULT-II DLC
(For detailed circuit, refer to wiring diagram for each system.)
TGI006M
CONSULT-II CHECKING SYSTEM
CONSULT-II Data Link Connector (DLC) Circuit
(Cont'd)
GI-4004

Model Variation
WAGON AND HARDTOP MODELS
Destina-
tionSteering
positionEngineModel Hardtop Station Wagon
Rear seat arrangement2nd seat 2nd center split bench seat
Forward facingSide facing or
Seatless3rd seat
Seatless Forward facing Side facing
Front differential H233B
Rear differential
H233B/H260
Transmis-
sionTransfer Grade
Middle
EastLHDTB45E
FS5R50B
TX12AS KGNSLAFY61EKA KGNSLAFY61EKQ Ð Ð TGNSLAFY61EKQ
GL KGNSLEFY61EKA Ð Ð Ð TGNSLEFY61EKQ
SGL Ð Ð Ð TGNSLEFY61EKA Ð
SAFARI KGNSLFFY61EKAÐÐÐÐ
TB48DEGLÐÐÐÐTGPSLEFY61EKQ
SGL Ð Ð Ð TGPSLEFY61EKA Ð
SAFARI Ð Ð Ð TGPSLFFY61EKA Ð
S-SA-
FARIÐ Ð Ð TGPSLHFY61EKA Ð
RE5R05AGLÐÐÐÐTGPSLENY61EKQ
SGL Ð Ð Ð TGPSLENY61EKA Ð
SAFARI Ð Ð Ð TGPSLFNY61EKA Ð
S-SA-
FARIÐ Ð Ð TGPSLHNY61EKA Ð
TD42 FS5R50BSÐÐÐÐTVTSLAFY61NKQ
GLÐÐÐÐTVTSLEFY61NKQ
SGL Ð Ð Ð TVTSLEFY61NKA Ð
EuropeRHD
ZD30DDTiFS5R50B
TX12AS KWSSREFY61UEA Ð Ð TWSSREFY61UEA Ð
FS5R50B
SEKWSSRFFY61UEA Ð Ð TWSSRFFY61UEA Ð
RE4R03A KWSSRFAY61UEA Ð Ð TWSSRFAY61UEA Ð
FS5R50B
SEÐ Ð Ð TWSSRHFY61UEA Ð
RE4R03A Ð Ð Ð TWSSRHAY61UEA Ð
LHDFS5R50B S KWSSLEFY61UGA KWSSLEFY61USP Ð TWSSLEFY61UGA Ð
FS5R50B
SEKWSSLFFY61UGA Ð Ð TWSSLFFY61UGA Ð
Ð Ð Ð TWSSLFFY61USA Ð
RE4R03AKWSSLFAY61UGA Ð Ð TWSSLFAY61UGA Ð
Ð Ð Ð TWSSLFAY61USA Ð
FS5R50B
SEÐ Ð Ð TWSSLHFY61UGA Ð
Ð Ð Ð TWSSLHFY61USA Ð
RE4R03AÐ Ð Ð TWSSLHAY61UGA Ð
Ð Ð Ð TWSSLHAY61USA Ð
TB48DE RE5R05A Ð Ð Ð TGPSLHNY61ESA Ð
IDENTIFICATION INFORMATION
GI-4005

PREFIX AND SUFFIX DESIGNATIONS
TGNSLAFY61 EKA
A: 3rd/2nd seat forward facing
Q: 3rd/2nd seat side facing
P: 3rd/2nd seat seatless
K: Middle East
E: RHD for Europe
G: Central/South Europe
S: North Europe
E: Multiport fuel injection system engine
N: Diesel engine
U: Turbocharger engine
F: 5-speed ¯oor shift manual transmission
A: 4-speed ¯oor shift automatic transmission
N: 5-speed ¯oor shift automatic transmission
A: S, STD, DX E: GL (SGL), ST, S F: SGL, TI, SAFARI, SE
H: GRX, S-SAFARI, SE
L: LH drive R: RH drive
S: Long wheelbase
GN: TB45E engine VT: TD42 engine
WS: ZD30DDTi engine GP: TB48DE engine
T: Station Wagon
K: Hardtop
IDENTIFICATION INFORMATION
Model Variation (Cont'd)
GI-4006

Identi®cation Number
VEHICLE IDENTIFICATION NUMBER (Chassis number)
Pre®x and suffix designations
For the Middle East
For Europe (Except for Israel)
JN1TESY61 U0XXXXXX
Vehicle serial number
0: Stopgap (no meaning)
U: Europe
S: Long wheelbase (4WD)
Engine type
E: ZD30DDTi F: TB48DE
Body type
T: Station Wagon K: Hardtop
Manufacturer
JN1: Japan produced vehicle
SGI993-R
IDENTIFICATION INFORMATION
GI-4007

For Israel
JN1TESY61 5XXXXXXX
Vehicle serial number
Manufacturing plant
X: Hiratsuka
Model year
5: 2005 model year
S: Long wheelbase (4WD)
Engine type
E: ZD30DDTi
Body type
T: Station Wagon K: Hardtop
Manufacturer
JN1: Japan produced vehicle
Dimensions
FOR THE MIDDLE EAST
Wagon Hardtop
Overall length*1 mm (in) 5,080 (200.0)*2, *5
5,030 (198.0)*3, *6
5,075 (199.8)*4, *74,460 (175.6)*3, *6
4,505 (177.4)*4, *7
Overall width mm (in) 1,840 (72.4)*3
1,940 (76.4)*2, *41,840 (72.4)*3
1,940 (76.4)*4
Overall height mm (in) 1,855 (73.0) 1,840 (72.4)
Front tread mm (in) 1,555 (61.2)*3
1,605 (63.2)*2, *41,555 (61.2)*3
1,605 (63.2)*4
Rear tread mm (in) 1,575 (62.0)*3
1,625 (64.0)*2, *41,575 (62.0)*3
1,625 (64.0)*4
Wheelbase mm (in) 2,970 (116.9) 2,400 (94.5)
*1: With winch, 15 mm (0.59 in) is added to the overall length. With front spoiler, 30 mm (1.18
in) is added.
*2: 275/70R16, 275/65R17 tires
*3: 235/80R16, 235/80R16LT tires
*4: 265/70R16, 265/70R16LT tires
*5: 15 mm (0.59 in) is added with pintle hook, and 50 mm (1.97 in) is added with spare tire
cover.
*6: 100 mm (3.94 in) is added with spare tire cover.
*7: 20 mm (0.79 in) is added with pintle hook, and 55 mm (2.17 in) is added with spare tire
cover.
FOR EUROPE
Wagon Hardtop
Overall length mm (in) 5,145 (202.6)*1, *4
5,045 (198.6)*2
5,095 (200.6)*34,525 (178.1)*1, *4
4,475 (176.2)*2
4,620 (181.9)*3
Overall width mm (in) 1,940 (76.4)*1, *3
1,840 (72.4)*21,940 (76.4)*1, *3
1,840 (72.4)*2
Overall height mm (in) 1,855 (73.0) 1,840 (72.4)
Front tread mm (in) 1,605 (63.2)*1, *3
1,555 (61.2)*21,605 (63.2)*1, *3
1,555 (61.2)*2
Rear tread mm (in) 1,625 (64.0)*1, *3
1,575 (62.0)*21,625 (64.0)*1, *3
1,575 (62.0)*2
Wheelbase mm (in) 2,970 (116.9) 2,400 (94.5)
*1: For models equipped with 275/65R17 tires
*2: For models equipped with 235/80R16 tires
*3: For models equipped with 265/70R16 tires
*4: 50 mm (1.97 in) is added with spare tire cover.
IDENTIFICATION INFORMATION
Identi®cation Number (Cont'd)
GI-4008

Wheels & Tires
FOR THE MIDDLE EAST
Road wheel
Size 16 x 6JJ 16 x 8JJ* 17 x 8JJ
Offset mm (in) 35 (1.38) 10 (0.39) 10 (0.39)
Tire size 235/80R16 109S,
235/80R16LT265/70R16 112S,
275/70R16,
265/70R16LT275/65R17
*: Steel or Aluminum wheel
FOR EUROPE
Road wheel
Size 16 x 6JJ 16 x 8JJ* 17 x 8JJ
Offset mm (in) 35 (1.38) 10 (0.39) 10 (0.39)
Tire size 235/80R16 109S 265/70R16 112S 275/65R17 114H
*: Steel or Aluminum wheel
IDENTIFICATION INFORMATION
GI-4009

\
HEATER&
AIR CONDITIONER
SECTION
HA
MODIFICATION NOTICE:
+ Wiring diagram has been changed.
+ Automatic A/C controller has been changed.
+ Front thermo amp. for auto A/C has been eliminated.
CONTENTS
AUTO
DESCRIPTION ...........................................................4002
Features (TB48 Engine Models) ...........................4002
REAR HEATER
TROUBLE DIAGNOSES ...........................................4003
Wiring Diagram Ð R/HEAT Ð/LHD Models .........4003
Wiring Diagram Ð R/HEAT Ð/RHD Models .........4004
MANUAL
TROUBLE DIAGNOSES ...........................................4005
Wiring Diagram Ð A/C, M Ð/Wagon and
Hardtop Models with ZD Engine ...........................4005
AUTO
DESCRIPTION...........................................................4007
Control Operation ..................................................4007
TROUBLE DIAGNOSES ...........................................4008
Circuit Diagram Ð A/C, A Ð/TB48 Engine ...........4008
Wiring Diagram Ð A/C, A Ð/TB48 Engine ...........4009
Circuit Diagram Ð A/C, A Ð/TB45 Engine ...........4013
Wiring Diagram Ð A/C, A Ð/TB45 Engine ...........4014
Circuit Diagram Ð A/C, A Ð/TD Engine ...............4017
Wiring Diagram Ð A/C, A Ð/TD Engine ...............4018
Circuit Diagram Ð A/C, A Ð/ZD Engine ...............4021
Wiring Diagram Ð A/C, A Ð/ZD Engine ...............4022
Self-diagnosis ........................................................4025
Operational Check .................................................4032
A/C System ............................................................4034 Mode Door Motor...................................................4035
Air Mix Door Motor ................................................4036
Intake Door Motor ..................................................4037
Blower Motor..........................................................4038
Magnet Clutch........................................................4039
Insufficient Cooling ................................................4052
Insufficient Heating ................................................4053
Self-diagnosis ........................................................4054
REAR COOLER
TROUBLE DIAGNOSES ...........................................4055
Wiring Diagram Ð R/COOL Ð/LHD Models with
Front Auto A/C .......................................................4055
Wiring Diagram Ð R/COOL Ð/LHD Models with
Front Manual A/C Except for TB45E Engine ........4057
Wiring Diagram Ð R/COOL Ð/LHD Models with
Front Manual A/C for TB45E Engine.....................4059
Wiring Diagram Ð R/COOL Ð/RHD Models with
Front Auto A/C .......................................................4061
Wiring Diagram Ð R/COOL Ð/RHD Models with
Front Manual A/C...................................................4063
COOL BOX
TROUBLE DIAGNOSES ...........................................4065
Wiring Diagram Ð COOL/B Ð/All Engines
Except TB48 and TB45E Wagon Models for the
Middle East ............................................................4065
Wiring Diagram Ð COOL/B Ð/TB48 and TB45E
Engine Wagon Models for the Middle East...........4066
HA-4001