NISSAN PATROL 2006 Service Manual

Code Section Wiring Diagram Name
STAB RARear Stabilizer Release Device Con-
trol System
START EL Starting System
STOP/L EL Stop Lamp
TAIL/L ELParking, License, Tail and Stop
Lamps
TCV EC Injection Timing Control Valve
TPS EC Throttle Position Sensor
TURN ELTurn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WINCH SE Electrical Winch
WINDOW EL Power Window
WIP/R EL Rear Wiper and Washer
WIPER EL Front Wiper and Washer
WIRING DIAGRAM CODES (CELL CODES)
EL-316

LHD MODELS
Installation
To install SMJ, tighten bolts until orange ``fulltight'' mark appears
and then retighten to speci®ed torque as required.
: 3-5Nzm
(0.3 - 0.5 kg-m, 26 - 43 in-lb)
CAUTION:
Do not overtighten bolts, otherwise, they may be damaged.
RHD MODELS
Installation
To install SMJ, tighten bolts until orange ``fulltight'' mark appears
and then retighten to speci®ed torque as required.
: 3-5Nzm
(0.3 - 0.5 kg-m, 26 - 43 in-lb)
CAUTION:
Do not overtighten bolts, otherwise, they may be damaged.
CEL773
CEL789
CEL841
CEL842
SUPER MULTIPLE JUNCTION (SMJ)
EL-317

Terminal Arrangement
CEL774
SUPER MULTIPLE JUNCTION (SMJ)

Terminal Arrangement
CEL775
FUSE BLOCK Ð Junction Box (J/B)

Terminal Arrangement
CEL776
FUSE AND FUSIBLE LINK BOX

Terminal Arrangement
CEL777
ELECTRICAL UNITS

Terminal Arrangement
CEL778
JOINT CONNECTOR (J/C)

ENGINE MECHANICAL
SECTION
EM
CONTENTS
PRECAUTIONS...............................................................1
Parts Requiring Angular Tightening .............................1
Liquid Gasket Application Procedure ..........................1
PREPARATION................................................................2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................6
NVH Troubleshooting Chart Ð Engine Noise .............7
OUTER COMPONENT PARTS.......................................8
COMPRESSION PRESSURE........................................10
Measurement of Compression Pressure ...................10
OIL PAN.........................................................................13
Removal .....................................................................13
Installation ..................................................................14
TIMING BELT.................................................................15
Removal .....................................................................15
Inspection...................................................................17
Installation ..................................................................18
OIL SEAL REPLACEMENT..........................................20
TURBOCHARGER.........................................................23
Removal and Installation ...........................................23
Inspection...................................................................24CHARGE AIR COOLERS..............................................27
CYLINDER HEAD..........................................................28
Removal .....................................................................29
Disassembly...............................................................30
Inspection...................................................................31
Assembly ...................................................................37
Installation ..................................................................37
VALVE CLEARANCE....................................................40
Checking ....................................................................40
Adjusting ....................................................................41
ENGINE REMOVAL.......................................................43
Removal .....................................................................44
Installation ..................................................................44
CYLINDER BLOCK.......................................................45
Disassembly...............................................................46
Inspection...................................................................46
Assembly ...................................................................53
SERVICE DATA AND SPECIFICATIONS (SDS)..........56
General Speci®cations ...............................................56
Inspection and Adjustment ........................................56
EM

Parts Requiring Angular Tightening
+Some important engine parts are tightened using an angular-
tightening method rather than a torque setting method.
+If these parts are tightened using a torque setting method, dis-
persal of the tightening force (axial bolt force) will be two or
three times that of the dispersal produced by using the correct
angular-tightening method.
+Although the torque setting values (described in this manual)
are equivalent to those used when bolts and nuts are tightened
with an angular-tightening method, they should be used for
reference only.
+To assure the satisfactory maintenance of the engine, bolts and
nuts must be tightened using an angular-tightening method.
+Before tightening the bolts and nuts, ensure that the thread and
seating surfaces are clean and then coated with engine oil.
+The bolts and nuts which require the angular-tightening method
are cylinder head bolts.
Liquid Gasket Application Procedure
a. Before applying liquid gasket, use a scraper to remove all
traces of old liquid gasket from mating surface.
b. Apply a continuous bead of liquid gasket to mating sur-
faces. (Use Genuine Liquid Gasket or equivalent.)
+Be sure liquid gasket is speci®ed width (for oil pan) 3.5
to 4.5 mm (0.138 to 0.177 in) for gasoline engine.
+Be sure liquid gasket is 2.0 to 3.0 mm (0.079 to 0.118
in) wide in areas except oil pan for TB and RD series
engines and 2.5 to 3.5 mm (0.098 to 0.138 in) for TD
series engine.
c. Apply liquid gasket to inner surface around hole perimeter
area.
(Assembly should be done within 5 minutes after coating.)
d. Wait at least 30 minutes before re®lling engine oil and
engine coolant.
SEM371C
PRECAUTIONS
EM-1

SPECIAL SERVICE TOOLS
* Special tool or commercial equivalent
Tool number
Tool nameDescription
ST0501S000*
Engine stand assembly
V1ST05011000
Engine stand
V2ST05012000
Base
NT042
Disassembling and assembling
KV10106500*
Engine stand shaft
NT028
KV1011070
Engine sub-attachment
NT582
KV101092S0
Valve spring compressor
V1KV10109210
Compressor
V2KV10109220
Adapter
NT718
Disassembling and assembling
valve components
KV10107902
Valve oil seal puller
V1KV10116100
Valve oil seal puller
adapter
NT605
PREPARATION
EM-2