Ignition NISSAN TERRANO 2004 Service Repair Manual

DIAGNOSTIC TEST MODE IÐBULB CHECK
In this mode, the MALFUNCTION INDICATOR on the instrument panel should stay ON. If it remains OFF,
check the bulb. Refer to EL section (ªWARNING LAMPS/WIRING DIAGRAMº) or see EC-475.
DIAGNOSTIC TEST MODE IÐMALFUNCTION WARNING
MICondition
ON When a malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
I These Diagnostic Trouble Code Numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC
RESULTS).
DIAGNOSTIC TEST MODE IIÐSELF-DIAGNOSTIC RESULTS
In this mode, DTC is indicated by the number of blinks of the MI as shown below.
Long (0.6 second) blinking indicates the two LH digits of number and short (0.3 second) blinking indicates the
two RH digits of number. For example, the MI blinks 10 times for 6 seconds (0.6 sec x 10 times) and then it
blinks three times for about 1 second (0.3 sec x 3 times). This indicates the DTC ª1003º.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC ª0505º refers to no
malfunction. (See TROUBLE DIAGNOSIS Ð INDEX, EC-313.)
HOW TO ERASE DIAGNOSTIC TEST MODE II (Self-diagnostic results)
The diagnostic trouble code can be erased from the backup memory in the ECM when the diagnostic test mode
is changed from Diagnostic Test Mode II to Diagnostic Test Mode I repeating consecutively twice. (Refer to
ªHOW TO SWITCH DIAGNOSTIC TEST MODESº on previous page.)
IIf the battery terminal is disconnected, the diagnostic trouble code will be lost from the backup
memory within 24 hours.
I Be careful not to erase the stored memory before starting trouble diagnoses.
I If the MI flashes or ªNATS MALFUNCTIONº is displayed on ªSELF-DIAG RESULTSº screen, perform
self-diagnostic results mode with CONSULT-II using NATS program card (NATS-E940). Refer to EL
section.
I Confirm no self-diagnostic results of NATS is displayed before touching ªERASEº in ªSELF-DIAG
RESULTSº mode with CONSULT-II.
I When replacing ECM, initialisation of NATS system and registration of all NATS ignition key IDs
must be carried out with CONSULT-II using NATS program card (NATS-E940).
Therefore, be sure to receive all keys from vehicle owner.
SEF298QA
SEF162PB
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Malfunction Indicator (MI) (Cont'd)
EC-347
http://vnx.su/

Regarding the procedures of NATS initialisation and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Malfunction Indicator (MI) (Cont'd)EC-348
http://vnx.su/

CONSULT-II
CONSULT-II INSPECTION PROCEDURE
1. Turn off ignition switch.
2. Connect ªCONSULT-IIº to data link connector for CONSULT-II.(Data link connector for CONSULT-II is located behind the fuse
box cover.)
3. Turn on ignition switch.
4. Touch ªSTARTº.
5. Touch ªENGINEº.
6. Perform each diagnostic test mode according to each service procedure.
For further information, see the CONSULT-II Operation Manual.
NRS122
YEC696A
YEC697A
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
EC-350
http://vnx.su/

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
SELF-DIAG- NOSTIC
RESULTS D ATA
MONITOR ACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUT Camshaft position sensor (PUMP) *1 X *2 X
Mass air flow sensor X X
Engine coolant temperature sensor X X
Control sleeve position sensor X X X
Fuel temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X
Accelerator position switch X
Crankshaft position sensor (TDC) X X
Needle lift sensor X X
Ignition switch (start signal) X
Ignition switch (ON signal) X X
Air conditioner switch X
Stop lamp switch X X
Brake switch 2 X X
Battery voltage X
OUTPUT Injection timing control valve X X X
Fuel cut solenoid valve X X X
Air conditioner relay X *2 X
Glow relay X X X
EGRC-solenoid valve A X X X
EGRC-solenoid valve B X X X
Throttle control solenoid valve X X X
X: Applicable
*1 Imaginary sensor, which produces secondary engine revolution signal using needle lift sensor pulse.
*2 CONSULT-II may not display, but self-diagnostic results are available with MI.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-351
http://vnx.su/

ACTIVE TEST MODE
TEST ITEMCONDITION JUDGEMENTCHECK ITEM (REMEDY)
TARGET F/INJ I
Engine: Return to the original
trouble condition.
I Fix the target injection quantity
using CONSULT-II. If trouble symptom disappears, see
CHECK ITEM
I
Control sleeve position sensor.
FUEL CUT SOL/V I
Ignition switch: ON
I Turn solenoid valve ªONº and
ªOFFº with the CONSULT-II and
listen to operating sound. Solenoid valve makes an operating
sound.
I
Harness and connector
I Solenoid valve
EGRC SOL/V A I
Ignition switch: ON
I Turn solenoid valve ªONº and
ªOFFº with the CONSULT-II and
listen to operating sound. Solenoid valve makes an operating
sound.
I
Harness and connector
I Solenoid valve
EGRC SOL/V B I
Ignition switch: ON
I Turn solenoid valve ªONº and
ªOFFº with the CONSULT-II and
listen to operating sound. Solenoid valve makes an operating
sound.
I
Harness and connector
I Solenoid valve
THROT CONT
SOL/V I
Ignition switch: ON
I Turn solenoid valve ªONº and
ªOFFº with the CONSULT-II and
listen to operating sound. Solenoid valve makes an operating
sound.
I
Harness and connector
I Solenoid valve
GLOW RLY I
Ignition switch: ON (Engine
stopped)
I Turn the glow relay ªONº and
ªOFFº using CONSULT-II and
listen to operating sound. Glow relay makes the operating
sound.
I
Harness and connector
I Glow relay
INJ TIMING I
Engine: Return to the original
trouble condition
I Retard the injection timing using
CONSULT-II. If trouble symptom disappears, see
CHECK ITEM.
I
Adjust initial injection timing
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-354
http://vnx.su/

Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IHeadlamp switch is OFF,
I Air conditioner switch is OFF,
I Rear defogger switch is OFF,
I Steering wheel is in the straight-ahead position, etc.
BEFORE STARTING
1. Check service records for any recent
repairs that may indicate a related
problem, or the current need for
scheduled maintenance.
2. Open engine hood and check the fol- lowing:
I Harness connectors for improper con-
nections
I Vacuum hoses for splits, kinks, or
improper connections
I Wiring for improper connections,
pinches, or cuts
3.Using priming pump, bleed air from fuel system. Refer to ªFuel Filter Checkº in
MA section.
CONNECT CONSULT-II TO THE
VEHICLE.
Connect ªCONSULT-IIº to the data link
connector for CONSULT-II and select
ªENGINEº from the menu.
DOES ENGINE START?
Ye s
ENo Turn ignition switch to
ªLOCKº position, wait 5
seconds and then start
engine. If engine fails to
start, check diagnostic
trouble code (DTC).
Run engine for 10 minutes.
CHECK IDLE SPEED.
Read engine idle speed in ªDATA
MONITORº mode with CONSULT-II.
725 rpm   50 (in N position)
----------------------------------------------------------------------------------------------------------------------------------- -OR------------------------------------------------------------------------------------------------------------------------------------
Check idle speed using tachometer
tester.
725 rpm   50 (in N position)
(Go to qAon next page.)
SEF142I
NEF463
NRS122
NEF464
SEF817Y
H
H
H
H
H
TROUBLE DIAGNOSESTD27Ti
EC-361
http://vnx.su/

SYSTEM Ð Engine control systemMalfunction
SYMPTOM
Reference page
Feature of symptomCheck point
HARD/NO START/
RESTART (EXCP. HA) ENGINE STALL HESITATION/SURGING/FLAT SPOT SPARK KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE) Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cut NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGBLACK SMOKE
WHITE SMOKE
New CT/CS
AAAB AC AD AE AF AG AH AJ AK AL AM AP HA
Start signal circuit open, shortqq EC-472 Start control does not function.
Air conditioner switch circuit open, ground short
EC-463Air Conditioner does not stop
operating.
short Air Conditioner does not work.
Ignition switch circuit open q qqq
EC-472
short Engine does not stop.
Power supply for ECM circuit open qqq
EC-375
short qq
Throttle control solenoid valve circuit open, short EC-458Does not operate.
ground short qq q Does not stop operating.
EGRC-solenoid valve A, B circuit open, short EC-454
ground short qDoes not stop operating.
Glow relay circuit open qqqq q
EC-412Glow lamp does not turn on.
short Glow lamp does not turn off.
ECM relay (Self-shut off) circuit open qqq q
EC-469
short qqGround short makes engine
unable to stop.
Air conditioner relay circuit open EC-463Air conditioner does not operate.
short Air conditioner does not stop
operating.
ECM, Connector circuit open, short qqqqqqqqqqqqqq qqqqqqqqqqq EC-369, 475
TROUBLE DIAGNOSESTD27Ti
Symptom Matrix Chart (Cont'd)
EC-365
http://vnx.su/

CONSULT-II Reference Value in Data Monitor
Mode
Remarks:
ISpecification data are reference values.
I Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS×RPM (TDC) ITachometer: Connect
I Run engine and compare tachometer indication with the CONSULT-II value. Almost the same speed as the CON-
SULT-II value.
CKPS×RPM (REF)
CMPS×RPM-PUMP
COOLAN TEMP/S
IEngine: After warming up More than 70ÉC (158ÉF)
VHCL SPEED SE I
Turn drive wheels and compare speedometer indication with the CONSULT-II
value Almost the same speed as
the CONSULT-II value
FUEL TEMP SEN IEngine: After warming up More than 40ÉC (104ÉF)
ACCEL POS SEN I
Ignition switch: ON
(Engine stopped) Accelerator pedal: release 0.40 - 0.60V
Accelerator pedal: depress Approx. 4.0V
FULL ACCEL SW I
Ignition switch: ON
(Engine stopped) Accelerator pedal: depress ON
Except above OFF
ACCEL SW (FC) I
Ignition switch: ON
(Engine stopped) Accelerator pedal: release CLOSE
Accelerator pedal: slightly open OPEN
OFF ACCEL SW I
Ignition switch: ON
(Engine stopped) Accelerator pedal: release ON
Accelerator pedal: slightly open OFF
C/SLEEV POS/S IEngine: After warming up, idle the engine 1.0 - 3.5V
BATTERY VOLT IIgnition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW IIgnition switch: ON Shift lever: Neutral ON
Except above OFF
START SIGNAL IIgnition switch: ON ,START ,ON OFF ,ON ,OFF
AIR COND SIG I
Engine: After warming up, idle the
engine Air Conditioner switch: ªOFFº OFF
Air Conditioner switch: ªONº
(Compressor operates.)
ON
IGN SW IIgnition switch: ON ,OFF ON ,OFF
MAS AIR/FL SE I
Engine: After warming up
I Air Conditioner switch: ªOFFº
I Shift lever: ªNº
I No-load Idle 1.5 - 2.1V
2,000 rpm 2.3 - 2.9V
ACT INJ TIMG I
Engine: After warming up
I Air Conditioner switch: ªOFFº
I Shift lever: ªNº
I No-load Idle þ5.0É to þ9.0É
2,000 rpm þ5.0É to þ18.0É
DECELER F/CUT IEngine: After warming up Idle OFF
When accelerator pedal is released
quickly with engine speed at 3,000 rpm
or more.
ON
FUEL CUT S/V IIgnition switch: ON ,OFF ON ,OFF
AIR COND RLY IAir Conditioner switch: OFF ,ON OFF ,ON
GLOW RLY IRefer to EC-412.
TROUBLE DIAGNOSESTD27Ti
EC-366
http://vnx.su/

ECM INSPECTION TABLE
Remarks: Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-NALNO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and
Pulse Signal)
101
102
103 G/R Fuel cut solenoid valve [Ignition switch ªOFFº]
Approximately 0V
[Ignition switch ªONº] BATTERY VOLTAGE
(11 - 14V)
104
105
106 B ECM ground
[Engine is running]
I
Idle speed Approximately 0V
107
108
109 Y Power supply for ECM
[Ignition switch ªONº] BATTERY VOLTAGE
(11 - 14V)
202 Y/R Injection timing control
valve [Engine is running]
I
Warm-up condition
I Idle speed Approximately 10 - 12V
NEF480
[Engine is running]
I
Warm-up condition
I Engine speed is 2,000 rpm Approximately9-14V
NEF481
204 G/PU Air conditioner relay
[Engine is running]
I
Air conditioner switch is ªOFFº BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
I Both air conditioner switch and blower fan switch
are ªONº
(Compressor is operating) Approximately 0.1V
205 Y/PU Oil pressure switch [Ignition switch ªONº]
Approximately 0V
[Engine is running]
I Idle speed Voltages
208 R/Y EGRC-solenoid valve A [Engine is running]
I
Warm-up condition
I Idle speed Approximately 0.7V
[Engine is running]
I Warm-up condition
I Engine speed is 2,800 rpm BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSESTD27Ti
ECM Terminals and Reference Value (Cont'd)
EC-370
http://vnx.su/

TERMI-NALNO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and
Pulse Signal)
210 Y/B EGRC-solenoid valve B [Engine is running]
I
Warm-up condition
I Idle speed Approximately 0.4V
[Engine is running]
I Warm-up condition
I Engine speed is 2,500 rpm BATTERY VOLTAGE
(11 - 14V)
213 G/Y Throttle control solenoid
valve [Engine is running]
I
Warm-up condition
I Low load Approximately 0V
Except above condition Battery voltage (12 - 14V)
214 LG Glow relay Refer to ªGlow Control Systemº, EC-412.
215 L Malfunction indicator (MI) [Ignition switch ªONº]
Approximately 1.0V
[Engine is running]
I Idle speed BATTERY VOLTAGE
(11 - 14V)
218 G/R Sensors' ground [Engine is running]
I
Warm-up condition
I Idle speed Approximately 0V
219 LG/R Cooling fan relay [Engine is running]
I
Cooling fan is not operating BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
I Cooling fan is operating Approximately 0.1V
221 G/W Glow lamp [Ignition switch ªONº]
I
Glow lamp is ªONº Approximately 1V
[Ignition switch ªONº]
I Glow lamp is ªOFFº BATTERY VOLTAGE
(11 - 14V)
223 R/L Mass air flow sensor
power supply [Ignition switch ªONº]
Approximately 5V
224 L/W Mass air flow sensor [Engine is running]
I
Warm-up condition
I Idle speed 1.5 - 2.0V
320 W Control sleeve position
sensor [Engine is running]
I
Idle speed Approximately 2.6V
NEF477
321 R
Control sleeve position
sensor power supply [Engine is running]
I
Idle speed Approximately 2.6V
NEF476
TROUBLE DIAGNOSESTD27Ti
ECM Terminals and Reference Value (Cont'd)
EC-371
http://vnx.su/