NISSAN TERRANO 2004 Service Repair Manual

CAUTION:
IBe careful not to drop or damage catalytic converter.
I Never wet catalytic converter with water, oil, etc.
I Always replace exhaust gaskets with new ones when reas-
sembling.
If gasket is left on flange surface, scrape off complete as
shown at left.
I With engine running, check all tube connections for
exhaust gas leaks, and entire system for unusual noises.
I After installation, but before fully tightening exhaust joints,
check to ensure that mounting brackets and mounting
insulators are free from undue stress. If any of the above
parts are not installed properly, excessive noise or vibra-
tion may be transmitted to the vehicle body.
SFE180A
EXHAUST SYSTEMTD27Ti
FE-10
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q1Gasket
q
2Muffler assembly
q
3Frame
q
4Front tube
q
5Transfer case q
6Crossmember
q
7Support bracket (Wagon models
only)
: Tightening torques
q
A: 12.8 - 15.7 N ×m
(1.3 - 1.6 kg-m, 10 - 11 ft-lb) q
B: 43.0 - 50.0 N
×m
(4.4 - 5.0 kg-m, 32 - 36 ft-lb)
q
C: 43.0 - 55.0 N ×m
(4.4 - 5.6 kg-m, 32 - 41 ft-lb)
YFE072
EXHAUST SYSTEMTD27Ti
FE-11
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NOTES
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CLUTCH
SECTION
CL
CONTENTS
PRECAUTIONS AND PREPARATION ............................2
Precautions ..................................................................2
Preparation ..................................................................2
CLUTCH SYSTEM ...........................................................3
Clutch Pedal ................................................................4
INSPECTION AND ADJUSTMENT .................................5
Adjusting Clutch Pedal ................................................5
Bleeding Procedure .....................................................6
CLUTCH MASTER CYLINDER .......................................7
HYDRAULIC CLUTCH CONTROL .................................8Clutch Master Cylinder ................................................8
Clutch Operating Cylinder ...........................................8
CLUTCH RELEASE MECHANISM .................................9
CLUTCH DISC AND CLUTCH COVER ........................ 11
Clutch Disc................................................................. 11
Clutch Cover and Flywheel .......................................12
SERVICE DATA AND SPECIFICATIONS (SDS) ..........14
General Specifications ...............................................14
Inspection and Adjustment ........................................14
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Precautions
IRecommended fluid is brake fluid ªDOT 4º.
I Do not reuse drained brake fluid.
I Be careful not to splash brake fluid on painted areas.
I When removing and installing clutch piping, use Tool.
I To clean or wash all parts of master cylinder, operating
cylinder and clutch damper, use clean brake fluid.
I Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
Remove all dust from clutch disc with a dust collector after
cleaning with waste cloth.
Preparation
SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool name Description
ST20050010
Base plate
Inspecting diaphragm spring of clutch cover
ST20050100
Distance piece
Inspecting diaphragm spring of clutch cover
GG94310000
Flare nut torque
wrench
Removing and installing each clutch piping
KV30100100*
Clutch aligning bar
Installing clutch cover and clutch disc
ST20050240*
Diaphragm spring
adjusting wrench
Adjusting unevenness of diaphragm spring of clutch
cover
SBR820B
PRECAUTIONS AND PREPARATION
CL-2
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YCL022
CLUTCH SYSTEM
CL-3
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Clutch Pedal
YCL094
CLUTCH SYSTEM
CL-4
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Adjusting Clutch Pedal
1. Adjust pedal height with pedal stopper.Pedal height ªHº:LHD: 227 - 237 mm (8.94 - 9.33 in)
RHD: 210 - 220 mm (8.27 - 8.66 in)
2. Adjust pedal free play with master cylinder push rod. Then tighten lock nut.Pedal free play ªAº: 1.0 - 3.0 mm (0.039 - 0.118 in)
YCL009
INSPECTION AND ADJUSTMENT
CL-5
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Bleeding Procedure
1. Bleed air from clutch operating cylinder according to the follow-ing procedure.
Carefully monitor fluid level at master cylinder during bleeding
operation.
a. Top up reservoir with recommended brake fluid.
b. Connect a transparent vinyl tube to air bleeder valve of clutch damper.
c. Fully depress clutch pedal several times.
d. With clutch pedal depressed, open bleeder valve to release air.
e. Close bleeder valve.
f. Repeat steps (c) through (e) above until brake fluid flows from air bleeder valve without air bubbles.
2. Bleed air from clutch operating cylinder according to the above procedure.
3. Repeat the above bleeding procedures 1 and 2 several times.
NCL025
INSPECTION AND ADJUSTMENT
CL-6
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NCL028
CLUTCH MASTER CYLINDER
CL-7
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