differential NISSAN TERRANO 2004 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2004, Model line: TERRANO, Model: NISSAN TERRANO 2004Pages: 1833, PDF Size: 53.42 MB
Page 2 of 1833
Edition: February 2004
Release: February 2004 (01)
Publication No.: SM4E00-1R20E0E
Reference No.: 7711347141
GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
STARTING & CHARGING SYSTEMSSC
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
TERRANO
MODEL R20 SERIES
NISSAN EUROPE S.A.S.
2004 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX
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***: Not applicable
NEW TERMNEW ACRONYM/
ABBREVIATION OLD TERM
Exhaust gas recirculation temperature sensor EGR temperature sensor Exhaust gas temperature sensor
Flash electrically erasable programmable read
only memory FEEPROM ***
Flash erasable programmable read only memory FEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Heated Oxygen sensor HO
2S Exhaust gas sensor
Idle air control system IAC systemIdle speed control
Idle air control valve-air regulator IACV-air regulatorAir regulator
Idle air control valve-auxiliary air control valve IACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control solenoid
valve IACV-idle up control solenoid
valve
Idle up control solenoid valve
Idle speed control-FI pot ISC-FI potFI pot
Idle speed control system ISC system***
Ignition control module ICM***
Indirect fuel injection system IFI system***
Intake air temperature sensor IATS Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator MI Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel control solenoid valve
Multiport fuel injection system MFI system Fuel injection control
Neutral position switch *** Neutral switch
Non-volatile random access memory NVRAM ***
On-board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O
2S Exhaust gas sensor
Park position switch ***Park switch
Park/neutral position switch PNP switch Park/neutral switch
Periodic trap oxidizer system PTOX system ***
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2 Terminology List (Cont'd)
GI-35
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MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS ............................3
GENERAL MAINTENANCE ............................................4
PERIODIC MAINTENANCE ............................................5
Maintenance Schedule for Diesel Engine Models
(annual mileage < 30,000 km/year) ............................5
Maintenance Schedule for Diesel Engine Models
(annual mileage > 30,000 km/year) ............................8
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) .......................... 11
Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year) ..........................14
RECOMMENDED FLUIDS AND LUBRICANTS ...........17
Fluids and Lubricants ................................................17
SAE Viscosity Number ..............................................18
Engine Coolant Mixture Ratio....................................19
TD
ENGINE MAINTENANCE ..............................................20
Retightening Manifold Bolts and Nuts .......................20
Adjusting Intake and Exhaust Valve Clearance ........20
Drive Belt Inspection..................................................20
Changing Engine Oil..................................................21
Changing Oil Filter .....................................................21
Changing Engine Coolant..........................................22
Checking Cooling System .........................................23
Checking and Replacing fuel filter and Draining
Water ........................................................................\
.23
Cleaning and Replacing Air Cleaner Filter (Dry
paper type).................................................................24
Checking Injection Nozzle .........................................25
Checking Idle Speed .................................................26
ZD
ENGINE MAINTENANCE ..............................................28
Checking Tightening Torque ......................................28
Adjusting Intake and Exhaust Valve Clearance ........28
Checking Drive Belt ...................................................28
Removal .....................................................................29 Installation ..................................................................29
Changing Engine Oil..................................................29
Changing Engine Oil Filter ........................................30
Changing Engine Coolant..........................................31
Checking Cooling System .........................................32
Checking and Replacing Fuel Filter and Draining
Water ........................................................................\
.33
Checking Fuel Lines ..................................................34
Cleaning and Replacing Air Cleaner Filter ................35
CHASSIS AND BODY MAINTENANCE .......................36
Checking Exhaust System.........................................36
Checking Clutch Operation........................................36
Checking Clutch Fluid Level and Leaks ....................36
Checking Clutch System ...........................................36
Checking M/T Oil .......................................................36
Changing M/T Oil.......................................................37
Checking Water Entry ................................................37
Checking Transfer Oil ................................................37
Changing Transfer Oil................................................38
Checking Propeller Shaft ...........................................38
Checking Differential Gear Oil ...................................38
Changing Differential Gear Oil ..................................39
Checking Front Wheel Bearing Grease ....................39
Repacking Front Wheel Bearing Grease ..................39
Checking Free-running Hub Grease .........................40
Checking Brake Fluid Level and Leaks.....................40
Checking Brake System ............................................40
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve ..................................40
Checking Disc Brake .................................................40
Checking Drum Brake ...............................................41
Checking Foot Brake Pedal Operation......................42
Checking Parking Brake ............................................42
Changing Brake Fluid ................................................43
Balancing Wheels ......................................................43
Tire Rotation ..............................................................43
Checking Steering Gear and Linkage .......................43
Checking Fluid Level and Leaks (Power steering) ...44
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Shown below are Pre-delivery Inspection items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
lRadiator coolant level and coolant hose connections for leaks
l Battery fluid level, specific gravity and conditions of battery terminals
l Drive belts tension
l Fuel filter for water or dust, and fuel lines and connections for leaks
l Engine oil level and oil leaks
l Brake and clutch reservoirs fluid level and fluid lines for leaks
l Windshield and rear window washer and headlamp cleaner reservoir fluid level
l Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
lRemove front spring/strut spacer (if applicable)
l Operation of all instruments, gauges, lights and accessories
l Operation of horn(s), wiper and washer
l Steering lock for operation
l Check air conditioner for gas leaks
l Front and rear seats, and seat belts for operation
l All moldings, trims and fittings for fit and alignment
l All windows for operation and alignment
l Hood, tailgate, door panels for fit and alignment
l Latches, keys and locks for operation
l Weatherstrips for adhesion and fit
l Headlamp aiming
l Tighten wheel nuts (Inc. inner nuts if applicable)
l Tire pressure (Inc. spare tire)
l Check front wheels for toe-in
l Install clock/voltmeter/room lamp fuse (if applicable)
l Install deodorizing filter to air conditioner (if applicable)
l Remove wiper blade protectors (if applicable)
UNDER BODY
lManual transmission/transaxle, transfer and differential gear oil level
l Brake and fuel lines and oil/fluid reservoirs for leaks
l Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
l Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
lClutch operation
l Parking brake operation
l Service brake operation
l Automatic transmission/transaxle shift timing and kickdown (if applicable)
l Steering control and returnability
l Engine performance
l Squeaks and rattles
ENGINE OPERATING AND HOT
lAdjust idle speed
l Automatic transmission/transaxle fluid level (if applicable)
l Engine idling and stop knob operation
FINAL INSPECTION
lInstall necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
l Inspect for interior and exterior metal and paint damage
l Check for spare tire, jack, tools (wheel check) and literature
l Wash, clean interior and exterior
PRE-DELIVERY INSPECTION ITEMS
MA-3
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![NISSAN TERRANO 2004 Service Repair Manual Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten[ ] = At the specified mileage only
MAINTENANCE OPERATION MAINTENANCE INTE](/img/5/57394/w960_57394-47.png "NISSAN TERRANO 2004 Service Repair Manual Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten[ ] = At the specified mileage only
MAINTENANCE OPERATION MAINTENANCE INTE")
Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten[ ] = At the specified mileage only
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer-ence
page
Perform on a kilometer basis, but on
a semi-annual basis when driving
less than 20,000 km (12,000 miles)
per year. km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Months 6 12 18 24 30 36 42 48 54 50 66 72
Underhood and under vehicle
Headlamp aiming
IIIIII EL-41
Wheel alignment (if necessary, rotate & balance wheels) IIIIII MA-43
Brake pads, discs & other components* IIIIII MA-40
Brake linings, drums & other components* IIIIII MA-41
Foot brake, parking brake & clutch (for free play, stroke &
operation) IIIIII
MA-42
Brake booster vacuum hoses, connections, check valve I I I MA-40
Brake & clutch, systems and fluid (for level and leaks) IIIIII MA-36/
MA-40
Brake fluid* R R R MA-43
Power steering fluid and lines (for level and leaks) IIIIII MA-44
Air bag system See NOTE (1) RS-17
Ventilation air filter* RRRRMA-44
Transfer and standard differential gear oil* I I R I I R MA-37/
MA-38
Manual transmission oil I I I [R] I I MA-36
LSD gear oil (for level and leaks)* I I R I I R MA-38
Steering gear & linkage, axle & suspension parts, propeller
shaft and exhaust system* IIIIII MA-43/
FA-4/
RA-4/
MA-38/ MA-36
Greasing points of steering gear linkage,
propeller shaft and suspension* See NOTE (2)
LLLLLL MA-44/
MA-38
Drive shafts* IIIIIIF A-13
Front wheel bearing grease* IRIRIR MA-39
Free running hub grease* IIIIII MA-40
Body mounting bolts and nuts TTTTTTBT-48
Body corrosion See NOTE (3) MA-47
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) The propeller shaft should be re-greased daily if it is immersed in water.
(3) Inspect once per year.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe drivingconditionsº.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage < 30,000 km/year)
(Cont'd)
MA-7
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Chassis and Body Maintenance
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary L = Lubricate T = Tighten
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page
Perform on a kilometer basis only. km x 1,000 10 20 30 40 50 60 70 80 90 100 110 120
(miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72)
Underhood and under vehicle
Headlamp aiming
IIIIEL-41
Wheel alignment (it necessary, rotate & balance wheels) IIIIMA-43
Brake pads, discs & other components* IIIIMA-40
Brake linings, drums & other components* IIIIMA-41
Foot brake, parking brake & clutch (for free play, stroke &
operation) IIII
MA-42
Brake booster vacuum hoses, connections, check valve I I MA-40
Brake & clutch, systems and fluid (for level and leaks) IIIIMA-36/
MA-40
Brake fluid* R R MA-43
Power steering fluid and lines (for level and leaks) IIIIMA-44
Air bag system See NOTE (1) RS-17
Ventilation air filter* RRRRMA-44
Transfer and standard differential gear oil* IRIRMA-37/
MA-38
Manual transmission oil I I R I MA-36
LSD gear oil* IRIRMA-38
Steering gar & linkage, axle & suspension parts, propeller shaft
and exhaust system* IIIIMA-43/
FA-4/
RA-4/
MA-38/ MA-36
Greasing points of steering gear linkage,
propeller shaft and suspension* See NOTE (2)
LLLL MA-44/
MA-38
Drive shafts* IIIIFA-13
Front wheel bearing grease* IRIRMA-39
Free running hub grease* IIIIMA-40
Body mounting bolts and nuts TTTTBT-48
Body corrosion See NOTE (3) MA-47
NOTE: (1) Inspect after 10 years, then every 2 years.
(2) The propeller shaft should be re-greased daily if it is immersed in water.
(3) Inspect once per year.
* Maintenance items with ª*º should be performed more frequently according to ªMaintenance under severe drivingconditionsº.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engine
Models (annual mileage > 30,000 km/year)
(Cont'd)
MA-10
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Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
TD27Ti engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperature is eitherextremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of brakes or in mountainous areas
J Ð Frequent driving in water
Driving condition Maintenance itemMaintenance
operation Maintenance interval Reference page
ABCD......Engine oil & engine oil filter ReplaceEvery 5,000 km (3,000 miles) or
3 months MA-21
A.........Air cleaner filter (dry paper type) CleanEvery 10,000 km (6,000 miles) or
6 months
MA-24
Replace Every 20,000 km (12,000 miles)
or 12 months
A...E.....Fuel filter
ReplaceEvery 20,000 km (12,000 miles)
or 12 months MA-23
A....F....Ventilation air filter ReplaceEvery 20,000 km (12,000 miles)
or 12 months MA-44
.....F....Brake fluid ReplaceEvery 20,000 km (12,000 miles)
or 12 months MA-43
..C....H..Limited-slip differential (L.S.D.) gear oil ReplaceEvery 30,000 km (18,000 miles)
or 18 months MA-38
..C....H..Transfer & standard differential gear oil ReplaceEvery 60,000 km (36,000 miles)
or 24 months MA-36/MA-37/
MA-38
A.C...GHI.Brake pads/linings, discs/drums & other brake system components
InspectEvery 10,000 km (6,000 miles) or
6 months MA-40/MA-41
......GH.J Greasing points of steering linkage, propeller shafts and suspension
LubricateEvery 10,000 km (6,000 miles) or
6 months MA-44/MA-38
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system
InspectEvery 10,000 km (6,000 miles) or
6 months MA-43/FA-4/
RA-4/MA-38/
MA-36
PERIODIC MAINTENANCE
MA-11
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Driving conditionMaintenance itemMaintenance
operation Maintenance interval Reference page
..C....H..Drive shafts InspectEvery 10,000 km (6,000 miles) or
6 months FA-22
.........J Front wheel bearing grease & free running hub grease
InspectEvery 10,000 km (6,000 miles) or
6 months MA-39/MA-40
ZD30DDTi engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of braking or in mountainous areas
J Ð Frequent off road use or driving in water
Driving condition Maintenance itemMaintenance
operation Maintenance interval
ABCD......Engine oil & engine oil filter Replace Every 7,500 km (4,500 miles) or 6 months
A.........Air cleaner filter Replace Every 30,000 km (18,000 miles) or 24 months
A...E.....Fuel filter Replace Every 22,500 km (13,500 miles) or 18 months
A.C...GHI.Brake pads, rotors & other brake components Inspect Every 7,500 km (4,500 miles) or 6 months
.....F....Brake fluid Replace Every 15,000 km (9,000 miles) or 12 months
A.........Ventilation air filter Replace Every 15,000 km (9,000 miles) or 12 months
..C....H..Automatic transmission fluid Replace Every 30,000 km (18,000 miles) or 24 months
..C....H..Transfer fluid and limited-slip differential (LSD) gear oil Replace Every 30,000 km (18,000 miles) or 24 months
..C....H..Drive shaft & steering damper Inspect Every 7,500 km (4,500 miles) or 6 months
.........J Front wheel bearing grease
Inspect Every 7,500 km (4,500 miles) or 6 months
.........J Free-running hub grease
Inspect Every 7,500 km (4,500 miles) or 6 months
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system Inspect Every 7,500 km (4,500 miles) or 6 months
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) (Cont'd)
MA-12
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Maintenance for off-road driving
Whenever you drive off-road through sand, mud or water as deep as the wheel hub, more frequent mainte-
nance may be required of the following items:
GBrake pads and discs
G Brake lining and drums
G Brake lines and hoses
G Wheel bearing grease and free-running hub grease
G Differential, transmission and transfer oil
G Steering linkage
G Propeller shafts and front drive shafts
G Air cleaner filter
G Clutch housing (Check water entry.)
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) (Cont'd)
MA-13
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Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
TD27Ti engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperature is eitherextremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of brakes or in mountainous areas
J Ð Frequent driving in water
Driving condition Maintenance itemMaintenance
operation Maintenance interval Reference page
ABCD......Engine oil & engine oil filter Replace Every 5,000 km (3,000 miles) MA-21
A.........Air cleaner filter (dry paper type) Clean Every 10,000 km (6,000 miles)MA-24
Replace Every 20,000 km (12,000 miles)
A...E.....Fuel filter Replace Every 30,000 km (18,000 miles) MA-23
A....F....Ventilation air filter Replace Every 15,000 km (9,000 miles) MA-44
.....F....Brake fluid Replace Every 30,000 km (18,000 miles) MA-43
..C....H..Limited-slip differential (L.S.D.) gear oil Replace Every 30,000 km (18,000 miles) MA-38
..C....H..Transfer & standard differential gear oil
Replace Every 60,000 km (36,000 miles)MA-36/MA-37/
MA-38
A.C...GHI.Brake pads/linings, discs/drums & other brake system components Inspect Every 15,000 km (9,000 miles) MA-40/MA-41
......GH.J Greasing points of steering linkage, propeller shafts and suspension
Lubricate Every 15,000 km (9,000 miles) MA-44/MA-38
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system
Inspect Every 30,000 km (18,000 miles)MA-43/FA-4/
RA-4/MA-38/
MA-36
..C....H..Drive shafts Inspect Every 15,000 km (9,000 miles) FA-22
.........J Front wheel bearing grease & free running hub grease
Inspect Every 15,000 km (9,000 miles) MA-39/MA-40
PERIODIC MAINTENANCE
MA-14
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