engine coolant NISSAN TERRANO 2004 Service Manual PDF

Component Description
The heat up switch is located on the lower side of the instrument
panel. This switch is used to speed up the heater's operation when
the engine is cold.
When the ECM received the heat up switch ªONº signal, the ECM
increases the engine idle speed to 1,100 to 1,200 rpm to warm up
engine quickly.
This system works when all conditions listed below are met.
Heat up switchON
Engine coolant temperature Below 105ÉC (221ÉF)
Shift lever ªPº or ªNº
Accelerator pedal Fully released
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
MONITOR ITEMCONDITION SPECIFICATION
WARM UP SW IIgnition switch: ON Heat up switch: ON ON
Heat up switch: OFF OFF
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION D ATA
(DC Voltage and Pulse Signal)
59 G Heat up switch Ignition switch ªONº
Heat up switch is ªOFFº.
0V
Ignition switch ªONº
Heat up switch is ªONº. BATTERY VOLTAGE
(11 - 14V)
HEAT UP SWITCHZD30DDTi
EC-265
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Description
SYSTEM DESCRIPTION
SensorInput Signal to ECM ECM
Function Actuator
Ignition switch Start signal Swirl
control valve
control Swirl control valve control solenoid valve
"Vacuum signal
Swirl control valve actuator "
Swirl control valve
Crankshaft position sensor (TDC) Engine speed
PNP switch Park/Neutral position signal
Engine coolant temperature sensor Engine coolant temperature
This system has a swirl control valve in the throttle body.
While idling and during low engine speed operation, the swirl con-
trol valve closes. Thus the velocity of the air in the intake passage
increases, promoting the vaporization of the fuel and producing a
swirl in the combustion chamber.
Because of this operation, this system tends to increase the burn-
ing speed of the gas mixture, improve fuel consumption, and
increase the stability in running conditions.
Also, except when idling and during low engine speed operation,
this system opens the swirl control valve. In this condition, this
system tends to increase power by improving intake efficiency via
reduction of intake flow resistance, intake flow.
The solenoid valve controls swirl control valve's shut/open condi-
tion. This solenoid valve is operated by the ECM.
PNP switch Engine speed
Engine cool-
ant tempera- ture Swirl control
valve control
solenoid valve Swirl control
valve
OFF Less than
1,250 rpm
Less than
50ÉC (122ÉF) OFF Open
More than
50ÉC (122ÉF) ON Closed
More than
1,250 rpm Less than
50ÉC (122ÉF) OFF Open
More than
50ÉC (122ÉF) OFF Open
ON Ð Ð OFF Open
SEF452Z
SWIRL CONTROL VALVE CONTROL SOLENOID VALVEZD30DDTi
EC-271
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General Specifications
Unit: rpm
EngineZD30DDTi
Idle speed 750 25
Maximum engine speed 4,300
Injection Pump Numbers
EnginePart numberPump assembly number
ZD30DDTi 16700 VG100 109342-4023
Injection Nozzle
Unit: kPa (bar, kg/cm2, psi)
Initial injection pressureUsed 19,026 (190.3, 194, 2,759)
New 19,516 - 20,497 (195.2 - 205.0, 199 - 209, 2,830 - 2,972)
Limit 16,182 (161.8, 165, 2,346)
Engine Coolant Temperature Sensor
Temperature ÉC (ÉF)
Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Crankshaft Position Sensor (TDC)
Resistance [at 20ÉC (68ÉF)] W 1,287 - 1,573
Glow Plug
Resistance [at 20ÉC (68ÉF)]W Approximately 0.5
Accelerator Position Sensor
Throttle valve conditionsResistance between terminals 2 and 3 kW[at 25ÉC (77ÉF)]
Completely closed Approximately 0.5
Partially open 0.5-4
Completely open Approximately 4
EGR Volume Control Valve
Resistance [at 25ÉC (77ÉF)]W 13-17
SERVICE DATA AND SPECIFICATIONS (SDS)ZD30DDTi
EC-312
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System Chart
Crankshaft position sensor
(TDC)E
ECM
Control sleeve position sensorE
Fuel temperature sensorE
Mass air flow sensorE
Engine coolant temperature sen-
sorE
Needle lift sensorE
Accelerator position sensorE
Accelerator position switchE
Air conditioner switchE
Ignition switchE
Battery voltageE
Vehicle speed sensorE
Brake switchE
Atmospheric pressure sensor
(inside ECM)E
EFuel injection controlEElectric governor
EFuel injection timing controlEInjection timing control valve
EFuel cut controlEFuel cut solenoid valve
EGlow control systemEGlow relay & glow lamp
EOn board diagnostic systemEMalfunction indicator
(On the instrument panel)
EEGR valve & Throttle control
valve controlEEGRC-solenoid valve A, B and
throttle control solenoid valve
(models for Germany)
EAir conditioning cut controlEAir conditioner relay
ENGINE AND EMISSION CONTROL OVERALL SYSTEMTD27Ti
EC-328
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Fuel Injection System
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is compensated to improve engine performance. The ECM performs duty cycle
control on the electric governor (built into the fuel injection pump) according to sensor signals to compensate
the amount of fuel injected to the preset value.
START CONTROL
Input/output signal line
Engine coolant temperature sensorEEngine coolant temperatureECM
EElectric
governorCrankshaft position sensor (TDC)EEngine speed
Control sleeve position sensor
EControl sleeve position
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed and
engine coolant temperature.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches a value between 800 rpm and 1,200 rpm, which is deter-
mined by the engine coolant temperature and shifts the control to
the normal or idle control.
SEF648S
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONTD27Ti
EC-329
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IDLE CONTROL
Input/output signal line
Engine coolant temperature sensorEEngine coolant temperatureECM
EElectric
governor
Crankshaft position sensor (TDC)EEngine speed
Air conditioner switch
EAir Conditioner operation
Control sleeve position sensor
EControl sleeve position
Accelerator position switch
EIdle position
Vehicle speed sensor
EVehicle speed
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature.
NORMAL CONTROL
Input/output signal line
Crankshaft position sensor (TDC)EEngine speed
ECM
EElectric
governor
Control sleeve position sensorEControl sleeve position
Accelerator position sensor
EAccelerator position
Vehicle speed sensor
EVehicle speed
The amount of fuel injected under normal driving conditions is
determined according to sensor signals. The crankshaft position
sensor (TDC) detects engine speed and the accelerator position
sensor detects accelerator position. These sensors send signals to
the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds and accelerator positions, are stored in the
ECM memory, forming a map. The ECM determines the optimal
amount of fuel to be injected using the sensor signals in compari-
son with the map.
SEF649S
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONTD27Ti
Fuel Injection System (Cont'd)
EC-330
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Fuel Injection Timing System
SYSTEM DESCRIPTION
The fuel injection timing system determines the optimal fuel injection timing, based on engine speed, injection
quantity, engine coolant temperature and atmospheric pressure. The timing is formed by a basic value (Basic
Control) and two correction values. By performing a duty cycle signal on the timing control valve, the ECM
allows the valve to provide optimal injection timing. The ECM also performs feedback control on the timing
control valve using the signal from the needle lift sensor which detects the actual fuel injection timing.
BASIC CONTROL
Input/output signal line
Crankshaft position sensor (TDC)EEngine speedECM
E
Injection
timing con-
trol valve
Needle lift sensorEInjection timing
Control sleeve position sensor
EControl sleeve position
The optimal fuel injection timing data, predetermined in proportion
to engine speeds and amount of fuel injected, are stored in the
ECM memory. The ECM uses the data to control the fuel injection
timing.
HIGH ALTITUDE COMPENSATION
Input/output signal line
Crankshaft position sensorEEngine speed
ECM
E
Injection
timing
control
deviceControl sleeve position sensorEControl sleeve position
Atmospheric pressure sensor
EAtmospheric sensor
Needle lift sensor
EInjection timing
Fuel temperature sensor
EFuel temperatureEElectric
governor
For better drivability in high altitude areas, the fuel injection timing
is advanced and the fuel quantity is reduced according to the atmo-
spheric pressure.
SEF650S
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONTD27Ti
EC-332
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ENGINE COOLANT TEMPERATURE COMPENSATION (When starting)
Input/output signal line
Crankshaft position sensor (TDC)EEngine speedECM
E
Injection
timing con-
trol valveEngine coolant temperature sensorEEngine coolant temperature
Needle lift sensor
EIgnition timing
Ignition switch
EStart signal
For better startability under cool engine conditions, the fuel injec-
tion timing is compensated according to the engine coolant tem-
perature.
ENGINE COOLANT TEMPERATURE COMPENSATION (During driving)
Input/output signal line
Crankshaft position sensor (TDC)EEngine speed
ECM
EInjection
timing con-
trol valveEngine coolant temperature sensorEEngine coolant temperature
Needle lift sensor
EInjection timing
For better exhaust efficiency under cool engine conditions, the fuel
injection timing is controlled within a compensation range depend-
ing on the engine speed, engine coolant temperature and amount
of fuel injected.
MEC023E
SEF652S
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTIONTD27Ti
Fuel Injection Timing System (Cont'd)
EC-333
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Air Conditioning Cut Control
INPUT/OUTPUT SIGNAL LINE
Air conditioner switchEAir Conditioner ªONº signalECM
EAir Condi-
tioner relay
Accelerator position sensorEAccelerator valve opening angle
Vehicle speed sensor
EVehicle speed
Engine coolant temperature sensor
EEngine coolant temperature
SYSTEM DESCRIPTION
This system improves acceleration when the air conditioner is used.
When the accelerator pedal is fully depressed, the air conditioner is turned off for a few seconds. When engine
coolant temperature becomes excessively high, the air conditioner is turned off. This continues until the cool-
ant temperature returns to normal.
Fuel Cut Control (at high engine speed)
INPUT/OUTPUT SIGNAL LINE
Crankshaft position sensor (TDC)EEngine speed ECMEElectric
governor
If the engine speed is above 5,500 rpm fuel will be cut off to keep
engine within its working range.
NOTE:
This function is different from deceleration control and fuel cut
solenoid valve control.
Glow Control
INPUT/OUTPUT SIGNAL LINE
Engine coolant temperature sensorEEngine coolant temperature
ECMEGlow relayEGlow plug
Ignition switchEStart signalEGlow lamp
Glow plug is heated in three-stage that is pre-glow, intermediate-
glow and after-glow. Glow time changes depending on engine cool-
ant temperature.
ENGINE AND EMISSION BASIC CONTROLSYSTEM DESCRIPTIONTD27Ti
EC-334
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ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
SELF-DIAG- NOSTIC
RESULTS D ATA
MONITOR ACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUT Camshaft position sensor (PUMP) *1 X *2 X
Mass air flow sensor X X
Engine coolant temperature sensor X X
Control sleeve position sensor X X X
Fuel temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X
Accelerator position switch X
Crankshaft position sensor (TDC) X X
Needle lift sensor X X
Ignition switch (start signal) X
Ignition switch (ON signal) X X
Air conditioner switch X
Stop lamp switch X X
Brake switch 2 X X
Battery voltage X
OUTPUT Injection timing control valve X X X
Fuel cut solenoid valve X X X
Air conditioner relay X *2 X
Glow relay X X X
EGRC-solenoid valve A X X X
EGRC-solenoid valve B X X X
Throttle control solenoid valve X X X
X: Applicable
*1 Imaginary sensor, which produces secondary engine revolution signal using needle lift sensor pulse.
*2 CONSULT-II may not display, but self-diagnostic results are available with MI.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-351
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