lock NISSAN TIIDA 2007 Service Owner's Guide

BRAKE MASTER CYLINDER
BR-31
< DISASSEMBLY AND ASSEMBLY >
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2. Using a pin-punch [commercial service tool: diameter approx. 4
mm (0.16 in)], remove pin from reservoir tank.
3. Remove master cylinder assembly from vise.
4. Remove reservoir tank and grommet from cylinder body.
5. While pushing primary piston, remove piston stopper through
secondary tank boss hole in the cylinder body.
6. Remove snap ring with pushing primary piston.
CAUTION:
Be careful not to pop out piston.
7. Holding rod of primary piston, remove primary piston assembly,
plate and guide assembly by pulling straight to prevent piston
cup from being caught by the inner wall of cylinder.
8. Remove plate and guide assembly from primary piston.
CAUTION:
Be careful not to damage rod from the inner wall of plate.
9. Tap flange using a soft block such as wood, and carefully pull
secondary piston assembly straight out to prevent cylinder inner
wall from being damaged.
INSPECTION AFTER DISASSEMBLY
Cylinder Body
 Check the inner wall of cylinder for damage, wear, corrosion, and pin holes. Replace cylinder body if neces-
sary.
ASSEMBLY
CAUTION:
 Never use mineral oils such as kerosene or gasoline during the cleaning and assembly processes.
 Make sure that there is no foreign material such as dirt and dust on the inner wall of cylinder, piston,
and piston cup. Be careful not to damage parts with a service tool when assembling.
 Do not drop parts. If a part is dropped, do not use it.
WFIA0515E
WFIA0516E
BRA0561DWFIA0517E
WFIA0518E

BR-34
< DISASSEMBLY AND ASSEMBLY >
FRONT DISC BRAKE
FRONT DISC BRAKE
Disassembly and Assembly of Brake Caliper AssemblyINFOID:0000000001717023
NOTE:
Do not remove torque member, brake pads, shims and pad retainers, when disassembling or assembling cyl-
inder body.
DISASSEMBLY
1. Remove caliper assembly from vehicle. Refer to BR-25,
"Removal and Installation of Brake Caliper Assembly" .
2. Remove sliding pin bolts from cylinder body, and remove pads,
shims and pad retainers from torque member, if necessary.
CAUTION:
When removing pad retainer from torque member, lift the
pad retainer in the direction shown by arrow, so as not to
deform it.
3. Remove sliding pins and sliding pin boots from torque member.
4. Place a wooden block as shown, and blow air from union bolt
mounting hole to remove piston and piston boot.
CAUTION:
Do not get fingers caught in the piston.
5. Remove piston seal with a flat-bladed screwdriver.
CAUTION:
Be careful not to damage the inner wall of cylinder.
INSPECTION AFTER DISASSEMBLY
Cylinder Body
Check the inner wall of cylinder for corrosion, wear, and damage. Replace cylinder body as necessary.
CAUTION:
Clean cylinder body using new brake fluid. Never use mineral oils such as gasoline or kerosene.
Torque Member
Check for wear, cracks, and damage. Replace torque member as necessary..
Piston
Check piston surface for corrosion, wear, and damage. Replace piston as necessary.
CAUTION:
The piston sliding surface is plated. Do not polish with sandpaper.
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot
SBR556E
WFIA0525E
SFIA2277E

REAR DISC BRAKE
BR-37
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REAR DISC BRAKE
Disassembly and AssemblyINFOID:0000000001724669
DISASSEMBLY
1. Remove the sliding pin bolt, and then remove the pad, shim, shim cover, and pad retainer from the torque
member and cylinder.
2. Remove sliding pin boot from torque member.
3. Remove the retaining ring from the cylinder body using a screw-
driver or suitable tool, as shown.
4. Place a wooden block as shown, and blow air from connecting
bolt mounting hole to remove pistons and piston boots.
WARNING:
Do not place your finger in front of piston.
5. Remove piston seals from cylinder body using a screwdriver or
suitable tool, as shown.
CAUTION:
Be careful not to damage cylinder inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:
 Use new brake fluid to clean. Never use mineral oils such as gasoline or kerosene.
 Check inner wall of cylinder for corrosion, wear, and damage. If any non-standard condition is
detected, replace cylinder body.
 Minor flaws caused by corrosion or a foreign material can be removed by polishing the surface with
a fine sandpaper. Replace the cylinder body, if necessary.
Torque Member
Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.
Piston
CAUTION:
SBR028A
BRD0041D
PFIA0269E

ABS
BRC-19
< FUNCTION DIAGNOSIS >[ABS]
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ABS
System DiagramINFOID:0000000001731216
System DescriptionINFOID:0000000001731217
 Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls
braking force, and prevents wheel locking during sudden braking. It improves handling stability and maneu-
verability for avoiding obstacles.
 Electrical system diagnosis by CONSULT-III is available.
AWFIA0014GB

WHEEL SENSORS
BRC-83
< REMOVAL AND INSTALLATION >[ABS]
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REMOVAL AND INSTALLATION
WHEEL SENSORS
Removal and InstallationINFOID:0000000001691408
REMOVAL
Be careful of the following.
CAUTION:
 When removing the sensor, do not rotate it if possible, and not forcibly pull the sensor harness.
 Before removing front or rear wheel hub, remove wheel sensor to avoid sensor wiring damage.
INSTALLATION
Be certain to tighten bolts to the specified torque. Be careful of the following:
 Check the inside of the sensor mounting hole for foreign material, the rotor surface for iron chips and other
foreign material, and if anything is non-standard, clean it before installation, or replace it.
 When installing the front sensor, completely push in the strut bracket and body bracket rubber grommets
until they lock so that the sensor harness does not become twisted. In addition, there should be no twists in
the harness when installed. Install the harness so that the painted part faces the outside of the vehicle.
 When installing the rear sensor, completely push in the rubber bracket of the suspension arm bracket and
lock the marking area of the side member harness mount so that the sensor harness will not be twisted. In
addition, there should be no twists in the harness when installed.
MFIB9029E

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-85
< REMOVAL AND INSTALLATION >[ABS]
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ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000001691410
REMOVAL
Be careful of the following.
CAUTION:
 Before servicing, disconnect the battery cables.
 To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use a flare nut torque wrench and tighten to the specified torque.
 Do not apply excessive impact to the actuator, such as dropping it.
INSTALLATION
Be careful of the following.
 When setting the actuator in the bracket, push it in until it locks.
 Tighten the mounting bolts and nuts to the specified torque.
 After the work, breed the air from the brake piping. Refer to BR-8, "
Bleeding Brake System".
 After installing the vehicle harness connector in the actuator, make sure the connector is securely locked.
SFIA1183E

ABS
BRC-99
< FUNCTION DIAGNOSIS >[ESP/TCS/ABS]
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ABS
System DiagramINFOID:0000000001731073
System DescriptionINFOID:0000000001731074
 Anti-Lock Braking System is a function that detects wheel revolution while braking, electronically controls
braking force, and prevents wheel locking during sudden braking. It improves handling stability and maneu-
verability for avoiding obstacles.
 Electrical system diagnosis by CONSULT-III is available.
AWFIA0014GB

BRC-182
< REMOVAL AND INSTALLATION >[ESP/TCS/ABS]
WHEEL SENSORS
REMOVAL AND INSTALLATION
WHEEL SENSORS
Removal and InstallationINFOID:0000000001691451
REMOVAL
Be careful of the following.
CAUTION:
 When removing the sensor, do not rotate it if possible, and not forcibly pull the sensor harness.
 Before removing front or rear wheel hub, remove wheel sensor to avoid sensor wiring damage.
INSTALLATION
Be certain to tighten bolts to the specified torque. Be careful of the following: Check the inside of the sensor mounting hole for foreign material, the rotor surface for iron chips and other
foreign material, and if anything is non-standard, clean it before installation, or replace it.
 When installing the front sensor, completely push in the strut bracket and body bracket rubber grommets
until they lock so that the sensor harness does not become twisted. In addition, there should be no twists in
the harness when installed. Install the harness so that the painted part faces the outside of the vehicle.
 When installing the rear sensor, completely push in the rubber bracket of the suspension arm bracket and
lock the marking area of the side member harness mount so that the sensor harness will not be twisted. In
addition, there should be no twists in the harness when installed.
MFIB9030E

BRC-184
< REMOVAL AND INSTALLATION >[ESP/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000001691453
REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
3. Remove ABS actuator and electric unit (control unit) mounting nuts.
4. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following when removing ABS actuator and electric unit (control unit).
 If the part number on the part number label (pasted on actuator upper surface) is the same, ABS
actuator and electric unit (control unit) cannot be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and ESP OFF indicator lamp
may turn ON or ESP/TCS/ABS may not operate normally.
When replacing ABS actuator and electric unit (control unit), must use new service parts.
 Before servicing, disconnect battery cables.
 To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use a flare nut torque wrench (commercial service tool) and tighten to the specified
torque.
 Do not apply excessive impact to actuator, such as dropping it.
 Do not remove and install ABS actuator and electric unit (control unit) by holding harness.
INSTALLATION
To install, follow procedure for removal in reverse order.
CAUTION:
Be careful of the following when installing ABS actuator and electric unit (control unit).
 Tighten the mounting bolts and nuts to the specified torque.
 After the work, bleed air from brake piping. Refer to BR-8, "
Bleeding Brake System".
 After installing vehicle harness connector in the actuator, make sure connector is securely locked.
MFIA0015E

CLUTCH PEDAL
CL-5
< SERVICE INFORMATION >
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CLUTCH PEDAL
On-vehicle Inspection and AdjustmentINFOID:0000000001375293
1. Check to see if the master cylinder rod end moves freely. It
should not be bound by the clutch pedal.
a. If the rod end does not move freely, check that the ASCD switch,
if equipped, is not applying pressure to the clutch pedal causing
the rod end to bind. To adjust, disconnect the ASCD switch elec-
trical connector and turn the ASCD switch.
b. Connect the ASCD switch electrical connector, if equipped.
c. Verify that the master cylinder rod end moves freely. It should
not be bound by the clutch pedal.
d. If the rod end does not move freely, remove the rod end and
check for deformation or damage on the rod end. Leave the rod
end removed for step 2.
2. Check the clutch pedal stroke for free range of movement.
a. With the master cylinder rod end removed, manually move the pedal up and down to determine if it moves
freely.
b. If any sticking is noted, replace the clutch pedal assembly. Re-verify that the master cylinder rod end
moves freely.
3. Adjust clutch interlock switch (1) position so that clearance
between clutch pedal (2) and thread end of clutch interlock
switch (1), with clutch pedal fully depressed, is within specifica-
tion (C).
Clearance C : 0.74 - 1.96 mm (0.0291 - 0.0772 in)
PCIB1491E
WCIA0594E