timing belt NISSAN TIIDA 2007 Service Service Manual

EM-298
< ON-VEHICLE REPAIR >[K9K]
CAMSHAFT
CAMSHAFT
Exploded ViewINFOID:0000000001381501
Removal and InstallationINFOID:0000000001381502
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
REMOVAL
1. Remove front wheel RH. Refer to WT-6, "Rotation".
2. Remove fender protector RH. Refer to EXT-22, "
Removal and Installation".
3. Remove rocker cover. Refer to EM-289, "
Removal and Installation".
4. Remove electronic throttle control actuator. Refer to EM-272, "
Exploded View".
5. Remove vacuum pump. Refer to EM-280, "
Removal and Installation".
6. Remove drive belt. Refer to EM-263, "
Removal and Installation".
7. Support the engine using suitable tool.
CAUTION:
Put a piece of wood or something similar as supporting surface to secure a completely stable con-
dition.
8. Remove timing belt. Refer to EM-291, "
Removal and Installation".
9. Remove camshaft brackets.
10. Remove camshaft.
11. Remove valve lifter.
INSTALLATION
1. Camshaft sprocket stud bolt 2. Camshaft sprocket 3. Oil seal
4. Camshaft bracket 5. Camshaft 6. Cylinder head suspended bracket
7. Valve lifter 8. Cap 9. Cylinder head
A. 30.0 N·m (3.1 kg-m, 22 ft-lb) and 86 degrees
E1BIA0023GB

EM-300
< ON-VEHICLE REPAIR >[K9K]
CAMSHAFT
7. Screw the collar nut until the cover touches the cylinder head.
8. Install camshaft sprocket and sprocket holder [SST: — (Mot.
1606-A)] (A).
9. Install timing belt. Refer to EM-291, "
Removal and Installation".
10. Installation is in the reverse order of removal.
InspectionINFOID:0000000001381503
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 4 journal of camshaft.
CAUTION:
Never support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
four locations.
2. Set dial indicator (A) vertically to No. 3 journal.
3. Turn camshaft in one direction and measure the camshaft
runout on dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1. Measure the camshaft cam height with a suitable tool (A).
2. If it exceeds the limit, replace camshaft.
Camshaft End Play
MBIB0433E
E1BIA0054ZZ
Standard : Refer to EM-333, "Camshaft".
PBIC3177J
Standard : Refer to EM-333, "Camshaft".
PBIC3178J

EM-306
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER HEAD
CYLINDER HEAD
Exploded ViewINFOID:0000000001381508
Removal and InstallationINFOID:0000000001381509
REMOVAL
1. Remove the following parts.
 Air inlet tube: Refer to EM-272, "
Removal and Installation".
 Rocker cover: Refer to EM-289, "
Removal and Installation".
 Injection tube and fuel injector: Refer to EM-281, "
Removal and Installation".
 High pressure supply pump: Refer to EM-287, "
Removal and Installation".
 Exhaust manifold: Refer to EM-277, "
Removal and Installation".
 Timing belt: Refer to EM-291, "
Removal and Installation".
 Camshaft: Refer to EM-298, "
Removal and Installation".
2. Remove cylinder head bolts in reverse order as shown and
remove cylinder head.
3. Remove cylinder head gasket.
1. Valve lifter 2. Valve collet 3. Valve spring retainer
4. Valve spring 5. Cylinder head bolt 6. Cylinder head
7. Cylinder head gasket 8. Engine slinger 9. Valve
A. 25.0 N·m (2.6 kg-m, 18ft-lb) and 255 degrees
E1BIA0024GB
E1BIA0047ZZ

EM-314
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER BLOCK
CYLINDER BLOCK
Exploded ViewINFOID:0000000001381513
Disassembly and AssemblyINFOID:0000000001381514
DISASSEMBLY
E1BIA0017GB
1. Oil seal 2. Crankshaft cover 3. Gasket
4. Cylinder block 5. Oil seal 6 TDC pin plug
7. Top ring 8. Second ring 9. Oil ring
10. Piston 11. Piston pin 12. Snap ring
13. Connecting rod 14. Crankshaft pulley bolt 15. Crankshaft pulley
16. Crankshaft sprocket (timing belt) 17.Crankshaft sprocket (oil pump drive
chain)18. Crankshaft
19. Pilot bushing 20. Flywheel 21. Reinforcement plate
A. 25.0 N·m (2.6 kg-m, 18 ft-lb) and 47 degrees
B. 20.0 N·m (2.0 kg-m, 15 ft-lb) and 45 degrees
C. 120.0 N·m (12 kg-m, 89 ft-lb) and 95 degrees
D. 20.0 N·m (2.0 kg-m, 15 ft-lb) and 36 degrees

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-333
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001381516
GENERAL SPECIFICATIONS
Drive BeltINFOID:0000000001381517
DRIVE BELT
CamshaftINFOID:0000000001381518
CAMSHAFT
Unit: mm (in)
Cylinder arrangement In-line 4
Displacement cm
3 (cu in)1.461 (89.15)
Bore and stroke mm (in)76 x 80.5 (2.99 x 3.17)
Valve arrangementSOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Number of main bearings5
Compression ratio15.3
Compression pressure kPa (bar, kg/cm
2, psi)Maximum pressure must be at least 1,800
(18, 18.36, 261)
Valve timing
abcde f
200°191°-9°20°-7°27°
PBIC0187E
Tension of drive belt Auto adjustment by auto-tensioner
Items Standard
Camshaft bracket inner diameterNo. 1, 2, 3, 4, 5 25.04 - 25.06 (0.9858 - 0.9866)
No. 6 28.04 - 28.06 (1.1039 - 1.1047)
Camshaft journal diameterNo. 1, 2, 3, 4, 5 24.979 - 25.000 (0.9834 - 0.9843)
No. 6 27.979 - 28.000 (1.1015 - 1.1024)
Camshaft end play 0.080 - 0.178 (0.0031 - 0.0070)
Camshaft runoutLess than 0.05 (0.0020)

MA-10
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
NOTE:
 Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
(1) Inspect once per year.
ENGINE AND EMISSION CONTROL MAINTENANCE (K9K ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
NOTE:
 Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
(1) The replacement interval for the timing belt is the maximum lifespan which should not be exceeded. Replace the timing
belt if it comes into contact with fuel. The frequency of replacement should be adapted depending on vehicle usage. See
“Maintenance Under Severe Driving Conditions”.
(2) Replace every 120,000 km/maximum 60 months. Replace drive belt if it comes into contact with fuel or damage is found
during inspection.
(3) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000Km (36,000 miles)/36 months. After first replace-
ment, perform "I" (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement
interval.
(4) If valve noise increases, check valve clearance.
(5) Replace every 40,000 km/48 months.
CHASSIS AND BODY MAINTENANCE (K9K ENGINE)
(Annual Mileage <30,000 Km/year)
Air conditioner filterRRRRVTL-33,
VTL-6
Body corrosionSee
NOTE (1) MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference page Perform on a kilometer basis, but on an annual basis
when driving less than 30,000 km (18,000 miles) per
2 years.km x 1,000
(Miles x 1,000)
Months30
(18)
2460
(36)
4890
(54)
72120
(72)
96
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual ba-
sis when driving less than 20,000 km (12,000 miles)
per yearkm x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Engine oil (Use recommended oil.)RRRRRRMA-47
Engine oil filter (Use recommended oil filter)RRRRRRMA-48
Timing beltSee
NOTE (1)Replace every 120,000 km/60 monthsEM-291
Drive beltSee NOTE
(2)IIIIIRMA-42
Cooling system IIIIIICO-58
Engine coolant (Use genuine Nissan Engine Cool-
ant or equivalent in its quality.)See
NOTE (3)IRMA-42
Air cleaner filter RRRMA-46
Intake & exhaust valve clearanceSee
NOTE (4)Inspect every 100,000 kmEM-335
Fuel lines IIIIIIMA-45
Fuel filterSee
NOTE (5)DRDRDRFL-13

MA-12
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
L — Repeated short journeys, cold engine at low temperature (For K9K diesel engine models)
Maintenance operation: Check = Check and correct or replace as necessary.
ENGINE AND EMISSION CONTROL MAINTENANCE (MR ENGINE)
(Annual Mileage >30,000 Km/year)
Driving condition Maintenance itemMainte-
nance
operationMaintenance intervalReference
page
A...........Air cleaner filterHR engine
models
ReplaceEvery 30,000 km
(18,000 miles) or 24
monthsMA-26
MR engine
modelsMA-35
K9K engine
modelsMA-46
ABCD
........Engine oil & engine
oil filter HR engine
models
ReplaceEvery 15,000 km
(9,000 miles) or 12
monthsMA-27
,
MA-27
MR engine
modelsMA-37,
MA-38
K9K engine
modelsEvery 10,000 km
(6,000 miles) or 6
monthsMA-47,
MA-48
...........LHeated oxgen sen-
sor 1MR engine
models
InspectEvery 30,000 km
(18,000 miles) or 24
monthsEC-615EC-903HR engine
models
A B . D . . . H . . . L Timing belt K9K Replace More frequentlyEM-291
.....F......Brake fluidK9K engine
models
ReplaceEvery 20,000 km
(12,000 miles) or 12
monthsMA-54MR and HR en-
gine modelsEvery 15,000 km
(9,000 miles) or 12
monthsMA-54
..C
....H
....Automatic transax-
le fluidHR engine
modelsReplaceEvery 30,000 km
(18,000 miles) or 24
monthsMA-51
(RE4F03B)
MA-52
(RS9F94B)
..C....H....Fuel filter K9K engine
modelsCheck &
drain wa-
terEvery 15,000 km
(9,000 miles) or 12
monthsFL-13
ReplaceEvery 30,000 km
(18,000 miles) or 24
monthsFL-13
......GH....Steering gear &
linkage, axle &
suspension parts,
front drive shafts &
exhaust systemMR and HR en-
gine models
InspectEvery 15,000km
(9,000miles) or 12
monthsST-12
MA-56
K9K engine
modelsST-12
MA-56
A.C...GHI...Brake pads, rotors
& other brake com-
ponentsMR and HR en-
gine models
InspectEvery 15,000km
(9,000miles) or 12
monthsBR-10BR-11
K9K engine
modelsBR-10
BR-11
A
...........Air conditioner fil-
terMR and HR en-
gine models
ReplaceEvery 15,000 km
(9,000 miles) or 12
monthsMA-50,
K9K engine
models

PERIODIC MAINTENANCE
MA-15
< ON-VEHICLE MAINTENANCE >
C
D
E
F
G
H
I
J
K
L
MB
MAN
OA
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace.
NOTE:
 Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
(1) Inspect once per year.
ENGINE AND EMISSION CONTROL MAINTENANCE (K9K ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference page
Perform on a kilometer (miles) basis only.km x 1,000
(Miles x 1,000)
Months30
(18)
2460
(36)
4890
(54)
72120
(72)
96
Underhood and under vehicle
Headlamp aiming IIIIEXL-81
,
Brake & clutch, systems and fluid (For level & leaks) IIIIMA-54
,
MA-50
Brake fluidRRRRMA-54
Brake booster vacuum hoses, connections & check
valveIIIIBR-22,
BR-17
Manual transaxle gear oil (For level & leaks) IIIIMA-50
Automatic transaxle fluid (For level & leaks)See
NOTE
(1)IIIIMA-51(RE4F03B)
MA-52
(RS9F94B)
Steering gear & linkage, axle & suspension parts,
front drive shafts & exhaust systemIIIIMA-56
,
Wheel alignment (If necessary, rotate & balance
wheels)IIIIFSU-6
,
RSU-5
,
Brake pads & other brake componentsIIIIMA-55
,
Foot brake, parking brake & clutch (For free play,
stroke & operation)IIIIBR-6
,
PB-4
,
CL-5
,
Air conditioner filterRRRRVTL-33
,
VTL-6
Body corrosionSee
NOTE (1)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Engine compartment and under vehicle
Engine oil (Use recommended oil.)RRRRRRMA-47
Engine oil filter (Use recommended oil filter)RRRRRRMA-48
Timing beltSee
NOTE (1)Replace every 120,000 km/60 monthsEM-291
Drive beltSee NOTE
(2)IIIIIRMA-42
Cooling system IIIIIICO-58
Engine coolant (Use genuine Nissan Engine Coolant
or equivalent in its quality.)See
NOTE (3)IRMA-42

MA-16
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
NOTE:
 Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
(1) The replacement interval for the timing belt is the maximum lifespan which should not be exceeded. Replace the timing
belt if it comes into contact with fuel. The frequency of replacement should be adapted depending on vehicle usage. See
“Maintenance Under Severe Driving Conditions”.
(2) Replace every 120,000 km. Replace drive belt if it comes into contact with fuel or damage is found during inspection.
(3) First replace at 100,000 Km (60,000 miles), then every 60,000Km (36,000 miles). After first replacement, perform "I"
(checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) If valve noise increases, check valve clearance.
CHASSIS AND BODY MAINTENANCE (K9K ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
Air cleaner filter RRRMA-46
Intake & exhaust valve clearanceSee
NOTE (4)Inspect every 100,000 kmEM-335
Fuel lines IIIIIIMA-45
Fuel filterDRDRDRFL-13
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Underhood and under vehicle
Headlamp aiming IIIIIIEXL-81
,
Brake & clutch, systems and fluid (For level & leaks) I I I I I IMA-54
,
MA-50
Brake fluidRRRMA-54
Brake booster vacuum hoses, connections & check
valveIIIBR-22,
BR-17
Manual transaxle gear oil (For leaks) I I I I I IMA-50
Automatic transaxle fluid (For level & leaks)See
NOTE
(1)IIIIIIMA-51
(RE4F03B
)
MA-52
(RS9F94B
)
Steering gear & linkage, axle & suspension parts,
drive shafts & exhaust systemIIIMA-56
,
Wheel alignment (If necessary, rotate & balance
wheels)IIIIIIFSU-6
,
RSU-5
,
Brake pads, rotors & other brake componentsIIIIIIMA-55
,
Foot brake, parking brake & clutch (For free play,
stroke & operation)IIIIIIBR-6
,
PB-4
,
CL-5
,
Air conditioner filterRRRRRRVTL-33
,
VTL-6
Body corrosionSee
NOTE (1)

PERIODIC MAINTENANCE
MA-17
< ON-VEHICLE MAINTENANCE >
C
D
E
F
G
H
I
J
K
L
MB
MAN
OA
NOTE:
(1) Inspect once per year.
 Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Driving repeatedly short distances or door to door driving
C — Towing a trailer or caravan
D — Extensive idling or urban driving
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity areas or in mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system (For petrol engine models)
L — Repeated short journeys, cold engine at low temperature (for K9K diesel engine models)
Maintenance operation: Check = Check and correct or replace as necessary.
Driving condition Maintenance itemMainte-
nance
operationMaintenance intervalReference
page
A...........Air cleaner filterHR engine
models
ReplaceEvery 30,000 km
(18,000 miles) MA-26
MR engine
modelsMA-35
K9K engine
modelsMA-46
ABCD
........Engine oil & engine
oil filter HR engine
models
ReplaceEvery 15,000 km
(9,000 miles) MA-27
,
MA-27
MR engine
modelsMA-37,
MA-38
K9K engine
modelsEvery 10,000 km
(6,000 miles) MA-47,
MA-48
...........LHeated oxgen sen-
sor 1MR engine
models
InspectEvery 60,000 km
(36,000 miles) EC-615EC-903HR engine
models
A B . D . . . H . . . L Timing belt K9K Replace More frequentlyEM-291
.....F......Brake fluidK9K engine
models
ReplaceEvery 20,000 km
(12,000 miles) MA-54MR and HR en-
gine modelsEvery 15,000 km
(9,000 miles) MA-54
..C
....H
....Automatic transax-
le fluidHR engine
modelsReplaceEvery 60,000 km
(36,000 miles) MA-51
(RE4F03B)
MA-52
(RS9F94B)