NISSAN TIIDA 2009 Service Repair Manual

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Installation is in the reverse order of removal.
CAUTION:
• Make sure the transaxle assembly does not interfer e with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• If transaxle is removed from the vehicle, always replace CSC. Refer to CL-12, " Removal and Installa-
tion " .
• When installing the transaxle assembly to the engine, install the bolts according to the following:
(A): Transaxle to engine
(B): Engine to transaxle
• After installation perform the following:
- Bleed the air from the clutch hydraulic system. Refer to CL-8, " Air Bleeding Procedure " .
- Check for oil leakage and oil level. Refer to MT-10, " Inspection " .
- Check the control linkage. Refer to MT-14, " Inspection " .
Disassembly and Assembly INFOID:0000000004784232
COMPONENTS
Case and Housing Component Bolt No. 1 2 3 4
Quantity 2 2 1 3
Bolt length “ ”
mm (in) 55
(2.17) 49
(1.93) 69
(2.72) 55
(2.17)
Tightening torque
N·m (kg-m, ft-lb) 48.0
(4.9, 35)

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1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th-reverse baulk ring 9. Synchronizer lever
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Retaining pin
13. Reverse gear assembly
: Apply gear oil.
: Replace the parts as a set.

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Final Drive Component 1. Retaining pin 2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. 5th-reverse shift fork 8. Check ball 9. 3rd-4th shift fork
10. 3rd-4th fork rod 11. Control shaft 12. O-ring
13. Selector 14. Check ball plug 15. Bushing
16. Spring 17. Gear catch
: Apply gear oil.
: Apply Genuine Si licone RTV or an equivalent. Refer to XX-XX, "*****".
: Replace the parts as a set.

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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling
sleeve according to the following procedures.
a. Remove retaining pin from 5th-reverse shift fork using a suitable tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with 3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and washer. CAUTION:
Never use an impact wrench for removal, or otherwise each
gear may be damaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft using a suitable tool.
CAUTION:
Set claw of the puller to the wider side of the hub when set-
ting the puller in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft using the pullers.
9. Remove position switch from transaxle case. PCIB1627E

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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork using a suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear assembly using a suit- able tool.
22. Remove reverse gear assembly from clutch housing.
23. Remove final drive assembly (1) from clutch housing.
24. Remove pinion shaft and pinion gear from clutch housing.
25. Remove magnet and dowel pins (2) from clutch housing.
26. Remove input shaft front bearing from clutch housing using a suitable tool.
27. Cut oil channel tube at the root.
28. Remove mainshaft front bearing and oil channel from clutch housing using Tool (A). MCIB0033E

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