check engine NISSAN X-TRAIL 2003 Electronic Repair Manual

PREPARATION
EC-385
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PREPARATIONPFP:00002
Special Service ToolsEBS00BEP
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEBS00BEQ
Tool number
To o l n a m eDescription
KV10117100
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
with 22 mm (0.87 in) hexagon nut
KV10114400
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
a: 22 mm (0.87 in)
S-NT379
S-NT636
Tool name (Kent-
Moore No.)Description
Quick connector
releaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG:
Part No. 16441 6N210)
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
PBIC0198E
S-NT653
S-NT705

EC-396
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BASIC SERVICE PROCEDURE
–Check ignition timing.
Throttle Valve Closed Position LearningEBS00BF0
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON”.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Accelerator Pedal Released Position LearningEBS00BLT
DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Idle Air Volume LearningEBS00BF1
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
lEach time electric throttle control actuator or ECM is replaced.
lIdle speed or ignition timing is out of specification.
SEF166Y
PBIB0514E

BASIC SERVICE PROCEDURE
EC-397
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EC
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
lBattery voltage: More than 12.9V (At idle)
lEngine coolant temperature: 70 - 100°C (158 - 212°F)
lPNP switch: ON
lElectric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
lSteering wheel: Neutral (Straight-ahead position)
lVehicle speed: Stopped
lTransmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. PerformEC-396, "Accelerator Pedal Released Position Learning".
2. PerformEC-396, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF452Y
SEF454Y

EC-398
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BASIC SERVICE PROCEDURE
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“INCMP” is displayed, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the problem
by referring to the “Diagnostic Procedure” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
lIt is better to count the time accurately with a clock.
lIt is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. PerformEC-396, "
Accelerator Pedal Released Position Learning".
2. PerformEC-396, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MI goes off.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
13. If idle speed and ignition timing are not within the specification, the result will be incomplete. In this case,
find the cause of the problem by referring to the “Diagnostic Procedure” below.
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5°BTDC
A/T: 16±5°BTDC (in “P” or “N” position)
SEF455Y
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5°BTDC
A/T: 16±5°BTDC (in “P” or “N” position)
PBIB0665E

BASIC SERVICE PROCEDURE
EC-399
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DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1.Check that throttle valve is fully closed.
2.Check PCV valve operation.
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the problem.
It is useful to performEC-449, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE".
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
problem and perform “Idle air volume learning” all over again:
–Engine stalls.
–Erroneous idle.
Fuel Pressure CheckEBS00BF2
FUEL PRESSURE RELEASE
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
With CONSULT-II
1. Turn ignition switch “ON”.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch “OFF”.
Without CONSULT-II
1. Remove fuel pump fuse located in fuse box.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch “OFF”.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
lThe fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
lTake care for not to scratch and not to put debris around connection area when servicing, so that
the quick connector keeps sealability with O-rings inside.
1. Release fuel pressure to zero. Refer toEC-399, "
FUEL PRESSURE RELEASE".
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
lUse suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).
lTo avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.
lDo not use the fuel hose for checking fuel pressure with damage or cracks on it.
lUse Pressure Gauge to check fuel pressure.
SEF214Y
PBIB0508E

EC-400
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BASIC SERVICE PROCEDURE
3. Remove fuel hose. Refer toEM-17, "INTAKE MANIFOLD".
lDo not twist or kink fuel hose because it is plastic hose.
lDo not remove fuel hose from quick connector.
lKeep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
4. Install the fuel pressure gauge as shown in the figure.
lWipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
lApply proper amount of gasoline between top of the fuel tube
and No.1 spool.
lInsert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
lUse NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
lWhen reconnecting fuel line, always use new clamps.
lWhen reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
lUse a torque driver to tighten clamps.
lInstall hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
lMake sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch "ON", and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
lDo not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
lDuring fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.
lFuel hoses and fuel tubes for clogging
lFuel filter for clogging
lFuel pump
lFuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
IfNG,repairorreplace.Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13
in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.7 kg/cm
2,51psi)
PBIB0669E
PBIB0670E

ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-401
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EC
ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionEBS00BMC
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
´: Applicable —: Not applicable
*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer toEC-411
.)
Two Trip Detection LogicEBS00BMD
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. When the ECM enters fail-safe mode (Refer toEC-411
.), the DTC is stored in the ECM
memory even in the 1st trip.
Emission-related Diagnostic InformationEBS00BME
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words,
the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the ECM memory
even in the 1st trip.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described inEC-402, "
HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer toEC-408
. Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the problem. If the malfunction is duplicated, the item
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
CONSULT-II displays the DTC in "SELF-DIAG RESULTS" mode. Examples: P0117, P0340, P1065, etc.
(CONSULT-II also displays the malfunctioning component or system.)
Emission-related diagnostic information
Diagnostic Trouble Code (DTC)
Freeze Frame data
1st Trip Diagnostic Trouble Code (1st Trip DTC)
1st Trip Freeze Frame data
Calibration ID
DTC 1st trip DTC Freeze Frame data1st trip Freeze Frame
data
CONSULT-II´´ ´ ´
ECM´´*1 — —

EC-404
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00BMG
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
lIf the MI does not light up, refer toDI-39, "WARNING LAMPS",
or seeEC-526
.
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following four functions.
MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode.EC-405, "
HOW TO SWITCH DIAGNOSTIC TEST MODE".
How to switch the diagnostic test (function) modes, and details of the above functions are described laterEC-
405.
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
SAT652J
Diagnostic Test
ModeKEY and ENG.
Statu sFunction Explanation of Function
Mode I Ignition switch in
“ON” position
Engine stoppedBULB CHECK This function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up the MI in the 1st
trip.
lFail-safe mode
Mode II Ignition switch in
“ON” position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine running HEATED OXYGEN SENSOR 1
MONITORThis function allows the fuel mixture condition (lean or
rich), monitored by heated oxygen sensor 1, to be read.

ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-405
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4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
lIt is better to count the time accurately with a clock.
lIt is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
lAlways ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer toEC-405, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)".
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer toEC-405, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)".
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer toDI-39,
"WA RN ING LA MPS"or seeEC-526.
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
lThese DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
PBIB0092E
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.

EC-406
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified
codes can be identified by using the CONSULT-II. A DTC will be used as an example for how to read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (SeeEC-379, "
INDEX FOR DTC")
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer toEC-
405, "HOW TO SWITCH DIAGNOSTIC TEST MODE".
lIf the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours.
lBe careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
*: Maintains conditions just before switching to open loop.
To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
SEF952W
MI Fuel mixture condition in the exhaust gas Air fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system