engine NISSAN X-TRAIL 2003 Electronic Repair Manual

DTC P1217 ENGINE OVER TEMPERATURE
EC-313
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EC
WA RN ING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go toEC-316,
"Diagnostic Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go toEC-316,
"Diagnostic Procedure".
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go toEC-316, "
Diagnostic Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go toEC-316,
"Diagnostic Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go toEC-316,
"Diagnostic Procedure".
3. Start engine.
Be careful not to overheat engine.
4. Set temperature control lever to full cold position.
5. Turn air conditioner switch “ON”.
6. Turn blower fan switch “ON”.
7. Run engine at idle for a few minutes with air conditioner operating.
Be careful not to overheat engine.
SEF621W
SEF646X
SEF621W

EC-314
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DTC P1217 ENGINE OVER TEMPERATURE
8. Make sure that cooling fan operates at low speed.
If NG, go toEC-316, "
Diagnostic Procedure".
If OK, go to the following step.
9. Turn ignition switch “OFF”.
10. Turn air conditioner switch and blower fan switch “OFF”.
11. Disconnect engine coolant temperature sensor harness connector.
12. Connect 150Wresistor to engine coolant temperature sensor harness connector.
13. Restart engine and make sure that cooling fan operates at
higher speed than low speed.
Be careful not to overheat engine.
14. If NG, go toEC-316, "
Diagnostic Procedure".
SEC163BA
MEC475B

DTC P1217 ENGINE OVER TEMPERATURE
EC-315
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EC
Wiring DiagramEBS00BCO
TBWA0071E

EC-316
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DTC P1217 ENGINE OVER TEMPERATURE
Diagnostic Procedure
EBS00BCP
1.INSPECTION START
DoyouhaveCONSULT-II?
Ye s o r N o
Yes >> GOTO2
No >> GOTO4
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
2. Turn ignition switch “ON”.
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
4. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 3.
NG >> Check cooling fan low speed control circuit. (Go toEC-319, "
PROCEDURE A".)
PBIB0505E
SEF784Z

DTC P1217 ENGINE OVER TEMPERATURE
EC-317
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EC
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. Make sure that cooling fans-1 and -2 operate at higher speed
than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go toEC-
321, "PROCEDURE B".)
4.CHECK COOLING FAN LOW SPEED OPERATION
Wi th ou t C O N S U LT-I I
1. Disconnect cooling fan relays-2 and -3.
2. Start engine and let it idle.
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”.
6. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go toEC-
319, "PROCEDURE A".)
SEF785Z
PBIB0505E
SEC163BA

EC-318
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DTC P1217 ENGINE OVER TEMPERATURE
5.CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch “OFF”.
2. Reconnect cooling fan relays-2 and -3.
3. Turn air conditioner switch and blower fan switch “OFF”.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Wresistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fans-1 and -2 oper-
ate at higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go toEC-
321, "PROCEDURE B".)
6.CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak
lHose
lRadiator
lWate r p ump
Refer toCO-19, "
WATER PUMP".
7.CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
MEC475B
Testing pressure:157 kPa (1.57 bar, 1.6 kg/cm2,23
psi)
SLC754A
Radiator cap relief pressure: 59 - 98 kPa (0.59 - 0.98 bar,
0.6 - 1.0 kg/cm
2,9-14psi)
SLC755A

DTC P1217 ENGINE OVER TEMPERATURE
EC-319
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8.CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5°C(9°F) below valve opening tem-
perature.
For details, refer toCO-21, "
THERMOSTAT AND WATER CON-
TROL VALVE".
OK or NG
OK >> GO TO 9.
NG >> Replace thermostat
9.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer toEC-145, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace engine coolant temperature sensor.
10.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go toEC-323, "
Main 12 Causes of Overheating".
>>INSPECTION END
PROCEDURE A
1.CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relay-1 terminals 1, 5, 7 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.Valve opening temperature: 82°C (180°F) [standard]
Valve lift: More than 8 mm/95°C
(0.31 in/203°F)
SLC343
Vo l ta g e : B a t t e r y v o l ta g e
PBIB0577E

EC-320
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DTC P1217 ENGINE OVER TEMPERATURE
2.DETECT MALFUNCTIONING PART
Check the following.
l10A fuse
lFuse block (J/B) connector E103
l40A fusible links
lHarness for open or short between cooling fan relay-1 and fuse
lHarness for open or short between cooling fan relay-1 and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK COOLING FAN MOTORS CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling
fan motor-2 harness connector.
3. Check harness continuity between cooling fan relay-1 terminal 3 and cooling fan motor-1 terminal 1, cool-
ing fan motor-1 terminal 4 and body ground.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 6 and cooling fan motor-2 terminal 1, cool-
ing fan motor-2 terminal 4 and body ground.
Refer to wiring diagram.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK OUTPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 37 and cooling fan relay-1 terminal 2.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
PBIB0504E
Continuity should exist.
Continuity should exist.
Continuity should exist.

DTC P1217 ENGINE OVER TEMPERATURE
EC-321
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5.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E61, F38
lHarness for open or short between cooling fan relay-1 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK COOLING FAN RELAY-1
Refer toEC-324, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7.CHECK COOLING FAN MOTORS-1 AND -2
Refer toEC-324, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
8.CHECK INTERMITTENT INCIDENT
PerformEC-107, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
PROCEDURE B
1.CHECK POWER SUPPLY
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan relays-2 and -3.
3. Turn ignition switch “ON”.
4. Check voltage between cooling fan relays-2 and -3 terminals 1,
3 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.Voltage: Battery voltage.
PBIB0251E

EC-322
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DTC P1217 ENGINE OVER TEMPERATURE
2.DETECT MALFUNCTIONING PART
Check the following.
l10A fuse
lFuse block (J/B) connector E103
l40A fusible links
lHarness for open or short between cooling fan relays-2 and -3 and fuse
lHarness for open or short between cooling fan relays-2 and -3 and fusible links
>> Repair harness or connectors.
3.CHECK COOLING FAN MOTORS CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
3. Check harness continuity between the following;
cooling fan relay-2 terminal 5 and cooling fan motor-1 terminal 2,
cooling fan relay-2 terminal 6 and cooling fan motor-1 terminal 3,
cooling fan relay-2 terminal 7 and body ground.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between the following;
cooling fan relay-3 terminal 5 and cooling fan motor-2 terminal 2,
cooling fan relay-3 terminal 6 and cooling fan motor-2 terminal 3,
cooling fan relay-3 terminal 7 and body ground.
Refer to wiring diagram.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK OUTPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E61, F38
lHarness for open or short between cooling fan relays-2, -3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors. Continuity should exist.
Continuity should exist.
Continuity should exist.