service indicator NISSAN X-TRAIL 2003 Electronic Repair Manual

AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION
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AUTOMATIC TRANSAXLE
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for On Board Diagnostic (EURO-OBD)
System of A/T and Engine — Euro-OBD — ............. 5
Precautions For Trouble Diagnosis .......................... 5
Precautions For Harness Repair .............................. 5
Precautions .............................................................. 6
Service Notice or Precautions .................................. 7
Wiring Diagrams and Trouble Diagnosis .................. 8
PREPARATION ........................................................... 9
Special Service Tools ............................................... 9
Commercial Service Tools .......................................11
A/T FLUID ................................................................. 13
Checking A/T Fluid ................................................. 13
Changing A/T Fluid ................................................ 13
OVERALL SYSTEM ................................................. 14
A/T Electrical Parts Location .................................. 14
Circuit Diagram ...................................................... 16
Cross-sectional View .............................................. 17
Hydraulic Control Circuit ........................................ 18
Shift Mechanism ..................................................... 19
Control System ....................................................... 27
Control Mechanism ................................................ 29
Control Valve .......................................................... 33
EURO-OBD
TROUBLE DIAGNOSIS — INDEX ........................... 35
Alphabetical & P No. Index for DTC ....................... 35
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION .......................................................................... 37
Introduction ............................................................ 37
EURO-OBD Function for A/T System .................... 37
One or Two Trip Detection Logic of EURO-OBD ... 37
EURO-OBD Diagnostic Trouble Code (DTC) ......... 37
Malfunction Indicator lamp (MIL) ............................ 41
CONSULT-II ........................................................... 41
Diagnostic Procedure Without CONSULT-II ........... 50TROUBLE DIAGNOSIS — INTRODUCTION ........... 56
Introduction ............................................................. 56
Work Flow ............................................................... 61
TROUBLE DIAGNOSIS — BASIC INSPECTION .... 64
A/T Fluid Check ...................................................... 64
Stall Test ................................................................. 65
Line Pressure Test .................................................. 68
Road Test ............................................................... 69
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 86
Symptom Chart ....................................................... 86
TCM Terminals and Reference Value ...................125
CAN COMMUNICATION .........................................129
System Description ...............................................129
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH ..................................................................130
Description ............................................................130
Wiring Diagram — AT — PNP/SW .......................132
Diagnostic Procedure ...........................................133
Component Inspection ..........................................135
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................136
Description ............................................................136
Wiring Diagram — AT — FTS ..............................138
Diagnostic Procedure ...........................................139
Component Inspection ..........................................141
DTC P0720 VEHICLE SPEED SENSOR·A/T (REV-
OLUTION SENSOR) ...............................................142
Description ............................................................142
Wiring Diagram — AT — VSSA/T ........................144
Diagnostic Procedure ...........................................145
DTC P0725 ENGINESPEED SIGNAL ...................147
Description ............................................................147
Wiring Diagram — AT — ENGSS .........................148
Diagnostic Procedure ...........................................149
DTC P0731 A/T 1ST GEAR FUNCTION ................151
Description ............................................................151
Wiring Diagram — AT — 1ST ...............................154
Diagnostic Procedure ...........................................155
Component Inspection ..........................................156

AT-3
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AT Line Pressure Test ............................................... 290
Road Test ............................................................. 291
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION ........................................................................ 308
Symptom Chart .................................................... 308
TCM Terminals and Reference Value ................... 347
CAN COMMUNICATION ........................................ 351
System Description .............................................. 351
TROUBLE DIAGNOSES FOR SYMPTOMS .......... 352
............................................................................. 352
1. O/D OFF Indicator Lamp Does Not Come On . 354
2. Engine Cannot Be Started In “P” and “N” Position. 355
3. In “P” Position, Vehicle Moves Forward Or Back-
ward When Pushed .............................................. 356
4. In “N” Position, Vehicle Moves ......................... 356
5. Large Shock. “N”®“R” Position ...................... 358
6. Vehicle Does Not Creep Backward In “R” Position. 359
7. Vehicle Does Not Creep Forward In “D”, “2” Or
“1” Position ........................................................... 362
8. Vehicle Cannot Be Started From D
1................. 364
9. A/T Does Not Shift: D
1®D2Or Does Not Kick-
down: D
4®D2..................................................... 366
10. A/T Does Not Shift: D
2®D3......................... 368
11.A/TDoesNotShift:D
3®D4.......................... 371
12. A/T Does Not Perform Lock-up ...................... 374
13. A/T Does Not Hold Lock-up Condition ........... 375
14. Lock-up Is Not Released ................................ 376
15. Engine Speed Does Not Return To Idle (Light
Braking D
4®D3) ................................................ 377
16. Vehicle Does Not Start From D
1..................... 379
17. A/T Does Not Shift: D
4®D3, When Overdrive
Control Switch “ON”®“OFF” .............................. 380
18. A/T Does Not Shift: D
3®22, When Selector
Lever “D”®“2” Position ...................................... 380
19. A/T Does Not Shift: 2
2®11, When Selector
Lever “2”®“1” Position ....................................... 381
20. Vehicle Does Not Decelerate By Engine Brake. 381
21. TCM Self-diagnosis Does Not Activate (PNP &
Overdrive Control Switches, and Throttle Position
Sensor Circuit Checks) ........................................ 382
ALL
MAIN POWER SUPPLY AND GROUND CIRCUIT. 389
Wiring Diagram — AT — MAIN ............................ 389
Diagnostic Procedure ........................................... 390
VEHICLE SPEED SENSOR·A/T (REVOLUTION
SENSOR) ................................................................ 392
Description ........................................................... 392
Wiring Diagram — AT — VSSA/T ........................ 394
Diagnostic Procedure ........................................... 395
DTC VEHICLE SPEED SENSOR MTR .................. 397
Description ........................................................... 397
Wiring Diagram — AT — VSSMTR ...................... 399
Diagnostic Procedure ........................................... 400
ACCELE RATOR PEDAL POSITION (APP) SEN-
SOR ........................................................................ 401
Description ........................................................... 401Wiring Diagram — AT — TPS ..............................403
Diagnostic Procedure ...........................................404
SHIFT SOLENOID VALVE A ..................................406
Description ............................................................406
Wiring Diagram — AT — SSV/A ...........................408
Diagnostic Procedure ...........................................409
Component Inspection ..........................................410
SHIFT SOLENOID VALVE B ..................................411
Description ............................................................411
Wiring Diagram — AT — SSV/B ...........................413
Diagnostic Procedure ...........................................414
Component Inspection ..........................................415
OVERRUN CLUTCH SOLENOID VALVE ...............416
Description ............................................................416
Wiring Diagram — AT — OVRCSV ......................418
Diagnostic Procedure ...........................................419
Component Inspection ..........................................420
TORQUE CONVERTER CLUTCH SOLENOID
VALVE .....................................................................421
Description ............................................................421
Wiring Diagram — AT — TCV ..............................423
Diagnostic Procedure ...........................................424
Component Inspection ..........................................425
BATT/FLUID TEMP SEN (A/T FLUID TEMP SEN-
SOR CIRCUIT AND TCM POWER SOURCE) .......426
Description ............................................................426
Wiring Diagram — AT — BA/FTS .........................428
Diagnostic Procedure ...........................................429
Component Inspection ..........................................431
ENGINE SPEED SIGNAL .......................................432
Description ............................................................432
Wiring Diagram — AT — ENGSS .........................433
Diagnostic Procedure ...........................................434
LINE PRESSURE SOLENOID VALVE ...................436
Description ............................................................436
Wiring Diagram — AT — LPSV ............................438
Diagnostic Procedure ...........................................439
Component Inspection ..........................................441
CAN CAMMUNICATION LINE ................................443
Description ............................................................443
On Board Diagnosis Logic ....................................443
Self-Diagnosis Code Confirmation Procedure ......443
Wiring Diagram — AT — CAN ..............................444
Diagnostic Procedure ...........................................445
A/T SHIFT LOCK SYSTEM ....................................446
Description ............................................................446
Shift Lock System Electrical Parts Location .........446
Wiring Diagram — SHIFT — ................................447
Diagnostic Procedure ...........................................448
KEY INTERLOCK CABLE ......................................452
Components .........................................................452
Removal ...............................................................452
Installation ............................................................453
ON-VEHICLE SERVICE ..........................................454
Control Valve Assembly and Accumulators ..........454
Control Cable Adjustment .....................................456
Park/Neutral Position (PNP) Switch Adjustment ..456

PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
ECS004Q0
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WA RN ING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connectors.
Precautions for On Board Diagnostic (EURO-OBD) System of A/T and Engine —
Euro-OBD —
ECS004Q1
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
lBe sure to turn the ignition switch “OFF” and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.
lBe sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
lBe sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
lBe sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
lBe sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Precautions For Trouble DiagnosisECS004VN
CAN SYSTEM
lDo not apply voltage of 7.0V or higher to the measurement terminals.
lUse the tester with its open terminal voltage being 7.0V or less.
Precautions For Harness RepairECS004VO
CAN SYSTEM
lSolder the repaired parts, and wrap with tape. [Frays of twisted
line must be within 110 mm (4.33 in)]
PKIA0306E

PRECAUTIONS
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lAfter performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE”.
The DTC should not be displayed in the “DTC CONFIRMA-
TION PROCEDURE” if the repair is completed.
lBefore proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
lDisassembly should be done in a clean work area.
lUse lint-free cloth or towels for wiping parts clean. Common
shop rags can leave fibers that could interfere with the operation
of the transaxle.
lPlace disassembled parts in order for easier and proper assembly.
lAll parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
lGaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
lIt is very important to perform functional tests whenever they are indicated.
lThe valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
lProperly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
lBefore assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
lExtreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
lAfter overhaul, refill the transaxle with new ATF.
lWhen the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”,AT-13, "
A/T FLUID".
Service Notice or PrecautionsECS004Q3
FAI L-S AFE
The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major
electrical input/output device circuit is damaged.
Under Fail-Safe, the vehicle always runs in third gear, even with a shift lever position of “1”, “2” or “D”. The cus-
tomer may complain of sluggish or poor acceleration.
When the ignition key is turned “ON” following Fail-Safe operation, O/D OFF indicator lamp blinks for about 8
seconds. Refer to SELF-DIAGNOSTIC PROCEDURE(WITHOUT CONSULT-II)",AT- 2 7 3 , "
Diagnostic Proce-
dure Without CONSULT-II"(EXCEPT FOR EURO-OBD) or "TCM Self-diagnostic Procedure(NO TOOLS)",
AT- 5 1 , "
TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)"(EURO-OBD).
The blinking of the O/D OFF indicator lamp for about 8 seconds will appear only once and be cleared. The
customer may resume normal driving conditions.
Always follow the “WORK FLOW”, refer toAT-284, "
Work Flow"(EXCEPT FOR Euro-OBD) orAT-61, "Work
Flow"(Euro-OBD).
The SELF-DIAGNOSIS results will be as follows:
lThe first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
lDuring the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
lExternal leaks in the hub weld area.
lConverter hub is scored or damaged.
lConverter pilot is broken, damaged or fits poorly into crankshaft.
lSteel particles are found after flushing the cooler and cooler lines.
lPump is damaged or steel particles are found in the converter.
SAT652J

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-41
[EURO-OBD]
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Malfunction Indicator lamp (MIL)ECS004QL
1. The malfunction indicator lamp will light up when the ignition
switch is turned ON without the engine running. This is for
checking the lamp.
lIf the malfunction indicator does not light up, refer to "",
“Warning Lamps”.
(Or see MIL & CONSULT-II in EC section. Refer toEC-48,
"Malfunction Indicator (MI)", “Description”, “Malfunction Indi-
cator lamp (MIL)” and "", “CONSULT-II”.)
2. When the engine is started, the malfunction indicator should go
off.
If the lamp remains on, the on board diagnostic system has
detected an emission-related (EURO-OBD) malfunction. For
detail, refer to "njec0029", “ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION”.
CONSULT-IIECS0 04 QM
After performing “SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)”AT- 4 1 , "SELF-DIAGNOSTIC
PROCEDURE (WITH CONSULT-II)", place check marks for results on the “DIAGNOSTIC WORKSHEET”,
AT- 5 7 , "
DIAGNOSTIC WORKSHEET". Reference pages are provided following the items.
NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
–Actual shift schedule has more or less tolerance or allowance,
–Shift schedule indicated in Service Manual refers to the point where shifts start, and
–Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
4. Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II
unit.
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)
1. Turn on CONSULT-II and touch “ENGINE” for EURO-OBD
detected items or touch “A/T” for TCM self-diagnosis.
If A/T is not displayed, check TCM power supply and ground cir-
cuit. Refer toAT - 1 2 5 , "
TCM Terminals and Reference Value".If
result is NG, refer toPG-2, "
POWER SUPPLY ROUTING".
SAT652J
SAT014K

TROUBLE DIAGNOSIS — INTRODUCTION
AT-57
[EURO-OBD]
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DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
lWHAT..... Vehicle & A/T model
lWHEN..... Date, Frequencies
lWHERE..... Road conditions
lHOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
FrequencyoContinuousoIntermittent ( times a day)
SymptomsoVehicle does not move. (oAny positionoParticular position)
oNo up-shift (o1st®2ndo2nd®3rdo3rd®O/D)
oNo down-shift (oO/D®3rdo3rd®2ndo2nd®1st)
oLockup malfunction
oShift point too high or too low.
oShift shock or slip (oN®DoLockupoAny drive position)
oNoise or vibration
oNo kickdown
oNo pattern select
oOthers
()
O/D OFF indicator lamp Blinks for about 8 seconds.
oContinuously litoNot lit
Malfunction indicator lamp (MIL)oContinuously litoNot lit

TROUBLE DIAGNOSIS — INTRODUCTION
AT-63
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*1:AT- 5 7 , "Information from Customer"*2:AT- 5 8 , "Diagnostic Worksheet"*3:AT-7 , "ServiceNoticeorPrecau-
tions"
*4:AT- 6 4 , "A/T Fluid Check"*5:AT- 6 5 , "Stall Test"andAT- 6 8 , "Line Pressure
Te s t"
*6:AT-6 9 , "Road Test"
*7:AT- 4 1 , "CONSULT-II"*8:AT- 3 7 , "ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION"
*9:AT-5 0 , "Diagnostic Procedure
Without CONSULT-II"
*10:AT- 1 3 0 , "DTC P0705 PARK/NEU-
TRAL POSITION (PNP) SWITCH"
*11:AT- 2 2 2 , "DTC VEHICLE SPEED SENSOR
MTR"andAT-226, "DTC CONTROL UNIT
(RAM), CONTROL UNIT (ROM)"toAT- 2 2 8 ,
"DTC CONTROL UNIT(EEPROM)"
*12:AT-2 3 2 , "1. O/D OFF Indicator
Lamp Does Not Come On"
*13:AT- 2 5 9 , "20. Vehicle Does Not Decel-
erate By Engine Brake"
*14:AT- 8 6 , "Symptom Chart"*15:AT-3 9 , "HOW TO ERASE DTC"
*16:AT- 1 3 1 , "DIAGNOSTIC TROUBLE
CODE (DTC) CONFIRMATION PRO-
CEDURE"
*17:AT- 2 2 2 , "DTC VEHICLE SPEED SENSOR
MTR"andAT-226, "DTC CONTROL UNIT
(RAM), CONTROL UNIT (ROM)"toAT- 2 2 8 ,
"DTC CONTROL UNIT(EEPROM)"
*18: EC-XX

AT-280
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
lWHAT..... Vehicle & A/T model
lWHEN..... Date, Frequencies
lWHERE..... Road conditions
lHOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
FrequencyoContinuousoIntermittent ( times a day)
SymptomsoVehicle does not move. (oAny positionoParticular position)
oNo up-shift (o1st®2ndo2nd®3rdo3rd®O/D)
oNo down-shift (oO/D®3rdo3rd®2ndo2nd®1st)
oLockup malfunction
oShift point too high or too low.
oShift shock or slip (oN®DoLockupoAny drive position)
oNoise or vibration
oNo kickdown
oNo pattern select
oOthers
()
O/D OFF indicator lamp Blinks for about 8 seconds.
oContinuously litoNot lit

AT-538
[ALL]
REPAIR FOR COMPONENT PARTS
2. Insert pinion mate shaft.
lWhen inserting, be careful not to damage pinion mate
thrust washers.
3. Measure clearance between side gear and differential case with
washers following the procedure below:
a. Set Tool and dial indicator on side gear.
b. Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
c. If not within specification, adjust clearance by changing thickness of differential side gear thrust washers.
4. Install lock pin.
lMake sure that lock pin is flush with case.
SMT087A
SMT097CA
Clearance between side gear and differential case
with washer:
0.1 - 0.2 mm (0.004 - 0.008 in)
SMT611A
Differential side gear thrust washers:
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SMT699BA

ASSEMBLY
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Adjustment (1)ECS004ME
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2. Install differential side bearing outer race on converter housing.
3. Place final drive assembly on transmission case.
4. Install transmission case on converter housing. Tighten trans-
mission case fixing bolts to the specified torque. Refer toAT-
461, "OVERHAUL".
5. Attach dial indicator on differential case at converter housing
side.
6. Insert Tool into differential side gear from transmission case
side.
7. Move Tool up and down and measure dial indicator deflection.
8. Select proper thickness of differential side bearing adjusting
shim(s).
Suitable shim thickness = Dial indicator deflection + Speci-
fied bearing preload
SAT870D
SAT008F
Differential side bearing preload adjusting shim :
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
Bearing preload :
0.05 - 0.09 mm (0.0020 - 0.0035 in)
SAT186FA