engine oil OPEL FRONTERA 1998 Workshop Manual

6E–92
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1196 (Flash DTC 62)
Rail Pressure System High Warning
060RW178
Legend
(1) ECM
(2) Meter Panel
(3) Battery
(4) Oil Temp Sensor
(5) Rail Pressure Sensor
(6) Glow Relay
(7) Oil Rail
(8) Tech–2
(9) A/C Comp Relay
(10) RPCV
(11) Intake Air Temp Sensor
(12) Engine Coolant Temp Sensor
(13) MAP Sensor
(14) EGR Valve
(15) EGR Pressure Sensor(16) High Pressure Oil Pump
(17) Fuel Pump
(18) VSV
(19) EXH Throttle VSV1
(20) EXH Throttle VSV2
(21) EVRV
(22) Engine Harness Connector
(23) QWS Relay
(24) AP Sensor
(25) T.O.D
(26) ECT
(27) OBD
(28) TDC
(29) Injector
(30) Edge Filter

6E–93 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description
The rail pressure control valve (RPCV) is built in the high
pressure oil circuit.
RPCV is an important device which is used to control oil
pressure in the HEUI system.
The circuit receives current through Engine 15A fuse from
the battery, current flowing in the order of RPCV.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P1196 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Rail Pressure Control display on the Tech 2 while
moving connectors and wiring harnesses related to the
Rail Pressure Control. A change in the Rail Pressure
Control display will indicate the location of the fault.
If DTC P1196 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
DTC P1196 – RP System High Warning
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Engine is running.
2. Observe the “Rail Pressure Control” display on the
Te c h 2 .
Is the action correct?
—Go to Step 4Go to Step 3
3Replace the RPCV.
Is the action complete?
—Verify repairGo to Step 4
41. Engine is running.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “ DTC” info for DTC P1196.
Does the Tech 2 indicate DTC P1196 failed this
ignition?
—Go to Step 5—
51. Check the 2 way valve.
2. Observe the “RP Control” display on the Tech 2.
Is the action correct?
—Go to Step 4Go to Step 6
6Replace the 2 way valve.
Is the action complete?
—Verify repair—

6E–94
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0197 (Flash DTC 16)
Oil Temp Sensor Low Voltage
060RW129
Circuit Description
The engine oil temperature (OT) sensor is a thermistor
mounted in the oil rail. The Engine Control Module ECM
applies a voltage (about 5 volts) through a pull-up resistor
to the ECT signal circuit. When the engine oil is cold, the
sensor (thermistor) resistance is high, therefore the ECM
will measure a high signal voltage. As the engine oil
warms, the sensor resistance becomes lower, and the OT
signal voltage measured at the ECM drops.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0197 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
OT display on the Tech 2 while moving connectors and
wiring harnesses related to the OT sensor. A change
in the OT display will indicate the location of the fault.
If DTC P0197 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently.

6E–95 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0197 can be repeated only by duplicating
the Failure Records conditions, refer to the
“Temperature vs. Resistance Values” table. The
table may be used to test the OT sensor at various
temperatures to evaluate the possibility of a
“shifted” sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the OT sensor. If the OT sensor appears to be OK,
the fault is intermittent; refer to
Diagnostic Aids.
Engine Oil Temperature Sensor
CFOhms
Temperature vs. Resistance Values
(approximate)
80176332
25772796
15594450
DTC P0197 – OT Sensor Low Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Observe the “Eng Oil Temp” display on the Tech 2.
Is the “Eng Oil Temp” below the specified value?
139C
(282
F)Go to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “ DTC” info for DTC P0197.
Does the Tech 2 indicate DTC P0197 failed this
ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Disconnect the OT sensor electrical connector.
2. Observe the “Eng Oil Temp” display on the Tech 2.
Is the “Eng Oil Temp” at the specified value?
–39C
(–38
F)Go to Step 6Go to Step 5
51. Ignition “OFF.”
2. Disconnect the ECM and check the OT signal circuit
for a short to ground or a short to the sensor ground
circuit.
3. If the OT signal circuit is shorted. repair it as
necessary.
Was the OT signal circuit shorted to ground?
—Verify repairGo to Step 7
6Replace the OT sensor.
Is the action complete?
—Verify repair—
7Replace the ECM (Refer to the Data Programming in
Case of ECM change).
Is the action complete?
—Verify repair—

6E–96
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0198 (Flash DTC 16)
Oil Temp Sensor High Voltage
060RW129
Circuit Description
The engine oil temperature (OT) sensor is a thermistor
mounted in the oil rail. The Engine Control Module ECM
applies a voltage (about 5 volts) through a pull-up resistor
to the ECT signal circuit. When the engine oil is cold, the
sensor (thermistor) resistance is high, therefore the ECM
will measure a high signal voltage. As the engine oil
warms, the sensor resistance becomes lower, and the OT
signal voltage measured at the ECM drops.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0198 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
OT display on the Tech 2 while moving connectors and
wiring harnesses related to the OT sensor. A change
in the OT display will indicate the location of the fault.
If DTC P0198 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently.

6E–97 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0198 can be repeated only by duplicating
the Failure Records conditions, refer to the
“Temperature vs. Resistance Value” table. The
table may be used to test the OT sensor at various
temperatures to evaluate the possibility of a
“shifted” sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the OT sensor. If the OT sensor appears to be OK,
the fault is intermittent; refer to
Diagnostic Aids.
Engine Oil Temperature Sensor
CFOhms
Temperature vs. Resistance Values
(approximate)
80176332
25772796
15594450
DTC P0198 – OT Sensor High Voltage
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Observe the “Eng Oil Temp” display on the Tech 2.
Is the “Eng Oil Temp” below the specified value?
–39C
(–38
F)Go to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the “ DTC” info for DTC
P0198.
Does the Tech 2 indicate DTC P0198 failed?
—
Refer to Te s t
Description
Refer to
Diagnostic
Aids
41. Disconnect the OT sensor electrical connector.
2. Jumper the OT signal circuit and the sensor ground
circuit together at the OT sensor harness
connector.
3. Observe the “Eng Oil Temp” display on the Tech 2.
Is the “Eng Oil Temp” at the specified value?
140C
(284
F)Go to Step 6Go to Step 5
51. Jumper the OT signal circuit at the OT sensor
harness connector to chassis ground.
2. Observe the “Eng Oil Temp” display on the Tech 2.
Is the “Eng Oil Temp” at the specified value?
140C
(284
F)Go to Step 7Go to Step 8
6Check for poor connections at the OT sensor and
replace terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 10
71. Ignition “OFF.”
2. Disconnect the ECM, and check the OT sensor
ground circuit for an open.
3. If the OT sensor ground circuit is open, repair it as
necessary.
Was the OT sensor ground circuit open?
—Verify repairGo to Step 9

6E–109 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1217 (Flash DTC 36)
High Oil Temp Warning
060RW129
Circuit Description
The engine oil temperature (OT) sensor is a thermistor
mounted on a oil manifold. The Engine Control Module
ECM applies a voltage (about 5 volts) through a pull-up
resistor to the OT signal circuit. When the engine oil is
cold, the sensor (thermistor) resistance is high, therefore
the ECM will measure a high signal voltage. As the
engine oil warms, the sensor resistance becomes lower,
and the OT signal voltage measured at the ECM drops.
Action Taken When the DTC Sets
The ECM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P1217 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the ECM battery
feed.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM – Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.
Damaged harness – Inspect the wiring harness for
damage.
High Oil Temperature Warning may sometimes be
given due to High Coolant Temp Warning. On this
occasion, recognize DTC P0217 and give priority to
High Coolant Temp Warning.

6E–110
4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P1217 – High Oil Temp Warning
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Ignition “ON,” engine “OFF.”
2. Observe the “Eng Cool Temp” display on the Tech 2.
Is the “Eng Cool Temp” below the specified value?
139C
(282
F)Go to Step 4Go to Step 3
31. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Using a Tech 2, monitor “ DTC” info for DTC P0217.
Does the Tech 2 indicate DTC P0217 failed this
ignition?
—Go to Step 4
Refer to
Diagnostic
Aids
41. Ignition “ON,” engine “OFF.”
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor “ DTC” info for DTC P1217.
Does the Tech 2 indicate DTC P1217 failed this
ignition?
—Go to Step 5
Refer to
Diagnostic
Aids
51. Measure the engine oil quantity by oil level gage.
2. If the engine oil is shortage, fill up it as necessary.
Was the engine oil is shortaged?
—Verify repairGo to Step 6
6Replace the oil temp sensor.
Is the action complete?
—Verify repairGo to Step 7
7Replace the oil cooler.
Is the action complete?
—Verify repair—

6E–117 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
DTC P0337 – CKP Sensor No Signal
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Attempt to start the engine.
Does the engine start?
—Go to Step 3Go to Chart 3
31. Review and record Failure Records information.
2. Clear DTC P0337.
3. Start the engine and idle for 1 minute.
4. Observe DTCs.
Is DTC P0337 set?
—Go to Step 4
Refer to
Diagnostic
Aid
41. Disconnect the CKP sensor.
2. Ignition “ON.”
3. Using a DVM, verify that 5 V reference and ground
are being supplied at the sensor connector (ECM
side).
Are 4-6 volts and ground available at the sensor?
—Go to Step 7Go to Step 5
51. Ignition “ON.”
2. With a DVM, backprobe the ECM connector 5 V
reference and ground connections.
Are 5 V reference and ground available at the ECM?
—Go to Step 6Go to Step 11
6Check 5 V reference or ground between the CKP
sensor and ECM and repair the open circuit, short to
ground or short to voltage.
Is the action complete?
—Verify repair—
71. Ignition “OFF.”
2. Disconnect the ECM and CKP sensor.
3. Check for an open or a short to ground in the CKP
reference circuit between the CKP sensor
connector and the ECM harness connector.
4. If a problem is found, repair as necessary.
Was a problem found?
—Verify repairGo to Step 8
81. Reconnect the ECM and CKP sensor.
2. Connect a DVM to measure voltage on the CKP
reference circuit at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?
2.5 VGo to Step 11Go to Step 9
9Check the connections at the CKP sensor and replace
the terminals if necessary.
Did any terminals require replacement?
—Verify repairGo to Step 10
10Replace the CKP sensor. Use caution and avoid hot oil
that may drip out.
Is the action complete?
—Verify repair—

6E–177 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS
Hard Start Symptom
StepActionVa l u e ( s )Ye sNo
1DEFINITION:
Engine cranks, but does not start for a long time. Does
eventually run, or may start but immediately stalls.
Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
21. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
—Verify repairGo to Step 3
3Was a visual/physical check performed?
—Go to Step 4
Go to
Visual/Physic
al Check
4Check engine coolant temperature (ECT) sensor for
shift in value. After 8 hours with the hood up and the
engine not running, connect the scan tool. With the
ignition “ON” and the engine not running, compare
engine coolant temperature to manifold air
temperature.
Are ECT and MAT within the specified value of each
other?
5C ( 9F)Go to Step 8Go to Step 5
51. Using Tech–2, display the engine coolant
temperature and note the value.
2. Check the resistance of the engine coolant
temperature sensor.
3. Refer to
Engine Coolant Temperature Sensor
Temperature vs. Resistance
chart on DTC P0118
Diagnostic Support
for resistance specifications.
Is the resistance value near the resistance for the
temperature noted?
—Go to Step 7Go to Step 6
6Replace the ECT sensor.
Is the action complete?
—Verify repair—
7Locate and repair high resistance or poor connection in
the ECT signal circuit or the ECT sensor ground.
Is the action complete?
—Verify repair—
81. Injector Test
Operate the each injector by Tech 2 with the
ignition “ON” and check if the working noise
confirm.
2. If a problem is found, check the harness or replace
the injector.
Is the action complete?
—Verify repairGo to Step 9
9Check the oil rail pressure by Tech 2 at the cranking.
Is the pressure near the specified value?Less than 3
MPa
Go to Step 10Go to Step 11
10Check the oil leakage on the high oil pressure line.
If the oil leakage is found, repair as necessary.
Was the oil leakage found?
—Verify repairGo to Step 11
111. Check for water-or alcohol-contaminated fuel.
2. If a problem is found, repair as necessary.
Was a problem found?
—Verify repairGo to Step 12