ignition RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Workshop Manual

JSA051.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
35 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 15
CONT
Fiche n° 27
No fault bargraphs should be illuminated.NOTES
NOTES λ > 1.03
at 2500 rpmNone
The oxygen sensor loops correctly at 2500 rpm.
NOTES λ < 0.97
at 2500 rpm.The oxygen sensor does not loop correctly at 2500 rpm., CO >
0.3 % at 2500 rpm.
Check the pressure sensor.
Check the sensor.
Check that an injector is not faulty.
Check there is no leak at the exhaust.
Check that an injector has not seized.
Check the fuel pressure is not too low.
The oxygen sensor does not loop correctly at 2500 rpm.
Check there is not an injection fault.
Check there is not an ignition fault.
Check the sensor is not faulty.
Check the fuel pressure.
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Check the insulation and continuity of the line:
Relay 5 1 Fan assembly
Fan assembly 2 Earth
Repair.
Connect the bornier in place of the computer and
check the insulation and continuity of the line:
Bornier 27 2 Relay
Repair.
JSA051.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
35 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 16
Fiche n° 27
ANTIPERCOLATION RELAY
XR25 aid:The fan assembly must operate when command mode G17* is used.
No fault bargraphs should be illuminated.NOTES
The antipercolation relay
does not click when its
command mode is used
There is 12 V
on track 1
Ignition on, check for 12 V on track 1 of the fan assembly relay.
There is not 12 V
on track 1Check the line for track 1 of the relay to the fuse.
The antipercolation relay
does click when its
command mode is usedFan assembly relay in place, check, during operation of the command mode,
for 12 V on track 5 of the fan assembly relay.
There is not 12 V
on track 5Check the insulation and continuity of line 3 on the
relay to the fuse.
Repair if necessary.
The fault persists, replace the fan assembly relay.
There is 12 V
on track 5
If the fan assembly still does not operate, replace the
fan assembly.
The fault persists, replace the relay.
The fault persists!
Replace the injection computer.
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JSA051.0
INJECTION
Fault finding -Aid
17
D7F 710
engine -
35 tracks
For further details, refer to section 12
Injector resistance = 14.5 Ω
Idle regulation stepping
motor resistance : A - D= 100 Ω
B - C = 100 Ω
Canister bleed valve resistance = 35 Ω
Ignition coil resistance : Primary = 1-4 ; 1-3 ; 2-3 ; 2-4 = 1.5 Ω
3-4 = 0.6 Ω
Secondary = 8 kΩ
Oxygen sensor heating resistance = 3 to 15 Ω
Throttle potentiometer resistance : no load A-B = 1300 Ωfull load A-B = 1300 Ω
A-C = 1360 ΩA-C= 2350 Ω
B-C = 2300 ΩB-C = 1260 Ω
Flywheel signal resistance = 220 Ω
Fuel pressure = 3 bars ignition on/ 2.5 bars at idle speed
Value for: CO = 0.3 % maximum
HC = 100 ppm maximum
CO2 = 14.5 % minimum
Lambda = 0.97 < λ < 1.03
Sensor resistance
Temperature in °C 0 20 40 80 90
Air temperature sensor
Resistance in ohms5000
to
70001700
to
3300500
to
1550--
Coolant temperature sensor
Resistance in ohms6700
to
80002600
to
30001100
to
1300270
to
300200
to
215
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JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine cold, ignition on.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
1 Dialogue with XR25D13
(selector on
S8)
9.NJ
Use fiche n° 27
fault test side
2Interpretation of
normally illuminated
bargraphsFault test
Code present
3 ImmobiliserIf the vehicle does not have an
immobiliser, this bargraph
should be illuminated.
4 Change to status testG01*
10.NJ
Use fiche n° 27
status test side
1
1
2
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JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine cold, ignition on.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
5 Interpretation of
normally illuminated
bargraphsCode present
No load recognition
Illuminated if immobiliser
active
+ after ignition information
received
Locking relay control effective
Illuminates after erasing the
memory to indicate that the
operation has been carried out
correctly
Computer configured for:
manual gearbox (G50*2*)
automatic transmission
(G50*1*)
1
2
3
4
5
12
12
19
17-136

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine cold, ignition on.NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
6 Throttle position
potentiometerNo load
# 17
Accelerator
pedal slightly
depressed
Full load
# 17 10 < X < 50
185 < X < 245
7Absolute pressure
sensor# 01
X = Local atmospheric pressure
8Coolant temperature
sensor# 02 X = Ambient temperature
± 5 °C
9Air temperature
sensor# 03 X = Ambient temperature
± 5 °C
10
Idle speed regulation
stepping motor# 12The value read is variable
depending on the coolant
temperature :
11 % ≤ X ≤ 100 %
11Engine speed
# 06 X = 0 rpm
12
Canister bleed# 23 X = 0.7 %
2
2
2
17-137

JSA051.0
INJECTION
Fault finding - Checking conformity
17
D7F 710
engine -
35 tracks
Engine warm, at idle speed, after fan assembly has operated at least once NOTES
Order of
operationsFunction to be
checkedAction Bargraph Display and notes
4 Interpretation of
normally illuminated
bargraphs
-
Code present
No load recognition
Engine speed information
received
+ after ignition information
received
Locking relay control effective
Idle speed regulation active
Richness regulation active1
2
5
4
6
6
3
17-139

JSA052.0
INJECTION
Fault finding- Introduction
17
D7F 710
engine -
55 tracks
SETTING UP DIALOGUE BETWEEN THE XR25 AND THE COMPUTER
- Connect the test kit to the diagnostic socket.
- Put the selector on S8
- Switch on the ignition.
- Enter D13 9.NJ
COMPUTER IDENTIFICATION
The computer is not identified by reading a fault code but by reading the Part Number directly from the
computer. After having set up a dialogue with the computer:
ENTER G70*7700
XXX
XXX
The Part Number will then appear on the central display in three sequences.

Each sequence is displayed for approximately two seconds. The display is repeated twice .
ERASING THE MEMORY (ignition on)
After an operation on the injection system the computer’s memory can be erased by using the code G0** .
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JSA052.0
INJECTION
Fault finding - Introduction
17
D7F 710
engine -
55 tracks
DESCRIPTION OF THE FAULT-FINDING PHASES
The process described below is to be carried out in all cases of faults.
XR25 FAULT-CHECKING
This phase is the essential starting point for any intervention on the vehicle.
There are several constraints to the treatment of the bargraphs :
- A priority in the order of treatment when several bargraphs are illuminated.
- The interpretation of a bargraph depending on whether it is constantly illuminated or flashing .
1 - Order of priority
A series of illuminated bargraphs corresponding to the sensors with the same 12 V or having the same
earth, indicates a fault in this source. These priorities are dealt with in the "NOTES" section of the
fault-finding of the bargraph concerned.
2 - Input / output fault bargraphs
a) Illuminated :
The fault is present : treat the fault following the method described in the "INTERPRETATION OF XR25
BARGRAPHS" section.
b) Flashing :
Note the bargraphs displayed on the XR25.
Erase the memory of the computer and attempt to re-illuminate the bargraph: ignition on, idle speed
(or at starter speed) or by means of a road test (the "NOTES" section in the fault finding for the
bargraph concerned may help to determine the conditions under which the bargraph will illuminate).
If the bargraph has re-illuminated (fixed or flashing) :
The fault is present once again. In this case, treat the fault bargraph.
If the bargraph has not re-illuminated, check :
- the electrical lines which correspond to the flashing fault,
- the connectors of these lines (for rust, bent pins...).
- the resistance of the component found to be faulty.
- the cleanliness of the wires (insulation melted or cut, friction..).
NOTE : If the customer complaint does not correspond to the fault bargraph which is flashing
(example : Air temperature sensor fault bargraph flashing, but no customer complaint) ignore
this memorised fault and erase it.
3 - No bargraphs illuminated
If no bargraphs are illuminated on the XR25, carry out a status and parameter check. This may help in
detecting a problem.
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JSA052.0
INJECTION
Fault finding - Introduction
17
D7F 710
engine -
55 tracks
XR25 CHECKING STATUSES AND PARAMETERS
The status and parameter check is aimed at checking the statuses and parameters which do not illuminate
any fault bargraphs if they are outside of permitted tolerance values . This phase allows :
- Faults to be found without the illumination of fault bargraphs which may correspond to a customer
complaint (example : absence of no load information causing an unstable idle speed).
- The correct operation of the injection to be checked and the risk of faults appearing shortly after the
repair to be eliminated.
This section contains fault-finding for statuses and parameters, under their test conditions
(example : fault finding for # 01 ignition on and fault finding for # 01 engine running).
If a status does not operate normally or a parameter is outside of permitted tolerance values, consult the
fault-finding page indicated in the "Fault-finding" column.
XR25 CHECK CORRECT
If the XR25 check is correct, but the customer complaint persists, the problem must be dealt with through
customer complaints.
Treatment of customer complaints
This section has fault charts, which suggest a series of possible causes of the problem.
These lines of enquiry must only be used in the following cases :
- No fault bargraph appears on the XR25.
- No faults are detected during the checking of statuses and parameters.
- The vehicle is not operating correctly
POST-REPAIR CHECK
This operation is a simple check of the repair (by a command, or by an XR25 command mode ...).
This makes it possible to check that the system upon which the intervention has been carried out is correct
electrically.
It is an introduction to the road test.
ROAD TEST
A road test is essential in order to guarantee the correct operation of the vehicle and to test the quality of the
repair. Its role is to make sure that no faults occur (or will occur) when driving.
In order to be significant, the road test is subject to special driving conditions.
17-150