SSANGYONG KORANDO 1997 Service Repair Manual

M162 ENGINE MECHANICAL 1B1 -- 85
D AEW OO M Y_2000
PISTON RING
Preceding Work: Removal of piston
1 Piston Compression Ring
2 Piston Compression Ring
3 Piston Oil Ring4--
5 Coil Spring and Control Ring
6HookSpring

1B1 -- 86 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Replacement Procedure
1. Measure the piston ring’s gap.
EdGfTh
Groove 1 0.20 -- 0.40 mm
End Gap of The
PistonRingGroove 2 0.20 -- 0.40 mmPistonRing
Groove 3 0.20 -- 0.45 mm
GapBetweenGroove 1 0.015 -- 0.050 mmGapBetween
ThePistonand
ThPitRi
Groove 2 0.020 -- 0.040 mm
The Piston RingGroove 3 0.010 -- 0.045 mm
Notice:If out of specification, replace the piston ring.
2. Remove the piston ring with a pliers.
3. For installation, position the piston ring to be the
‘TOP’ mark on the piston ring upward and arrange the
piston ring ends to be 120°apart.
4. Adjust the hook spring joint in the oil ring 180°away
from the ring end.

M162 ENGINE MECHANICAL 1B1 -- 87
D AEW OO M Y_2000
ENGINE OIL SPECIFICATION
1 Drain Plug 25 NSm (18 lb-ft) .................
2 Oil Filter3 Engine Oil Filler Cap
4 Dipstick Gauge
Specifications
ApplicationDescrition
CapacityMin : 6.7L, Max : 8.2L
QualityDAPI SH or above gradey
DACEA : A2 or A3
DApproved oil by MB Sheet 229.1
ViscosityDApproved oil by MB Sheet 224.1
ReplacementDInitial at 1000-- 1500km, Replace every 15000km

1B1 -- 88 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL PAN
Preceding Work: Removal of front stabilizer
Removal of steering gear box
1 Gasket Replace...........................
2 Bolt (M6 x 22, 6 pieces) 10 NSm (89 lb-in) .....
3 Drain Plug (M6 x 20) 25 NSm (18 lb-ft) .......
4 Bolt (M6 x 20, 22 pieces) 10 NSm (89 lb-in) ....5 Bolt (M6 x 85) 10 NSm (89 lb-in) .............
6 Bolt (M8 x 40) 25 NSm (18 lb-ft) .............
7 Bolt (M10) 40 NSm (30 lb-ft) .................
8OilPan
Removal & Installation Procedure
1. Remove the drain plug and drain the oil completely.
2. Unscrew the bolts and remove the oil pan and gasket.
Notice:Arrange the bolts according to each size.
3. Clean the inside of oil pan and sealing surface, then
apply the sealant.
4. Replace the gasket with new one.
5. Install the oil pan with gasket, and tighten each bolt in
specified torque.
6. Check for oil leaks while running the engine.

M162 ENGINE MECHANICAL 1B1 -- 89
D AEW OO M Y_2000
Oil Circulation
1OilPump
2 Oil Gallery (to oil filter)
3 Oil Filter
4 Oil Pressure Switch
5 Main Oil Gallery
6 Cylinder Head Closing Cover
7 Oil Gallery (At Chain Tensioner)
8 Oil Non-- return Valve
9 Chain Tensioner
10 Vent (Chain Tensioner)
11 Front Closing Cover (φ17 mm)
12 Oil Gallery (Perpendicular to The Shaft)
13 Ball (φ6 mm)
14 Oil Spray Nozzle (Timing Chain)
15 Oil Gallery (At Cylinder Head)
16 Ball (φ15mm)
17 Oil Restriction Inner (φ4mm)
18 Oil Supply (To Exhaust Camshaft)19 Oil Supply (To Intake Camshaft)
20 Oil Supply (To Exhaust Camshaft Bearing)
21 Oil Supply (To Intake Camshaft Bearing)
22 Oil Gallery (Oil Supply to Exhaust Valve Tappet)
23 Oil Gallery (Oil Supply to Exhaust Valve Tappet)
24 Camshaft Closing Cover
25 Ball (φ8 mm)
26 Screw Plug
27 Camshaft Adjuster
28 Front Closing Cover (Intake Camshaft)
29 Front Treaded Bushing (Exhaust Camshaft)
30 Valve tappet
a Oil Gallery (From Oil Pump to Oil Filter)
b Main Oil Gallery
c Oil Return Line (Oil Returns to the Oil Pan
when Replacing the Filter Element)

1B1 -- 90 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
ENGINE OIL AND OIL FILTER
ELEMENT
Tools Required
103 589 02 09 00 Oil Filter Remover
Replacement Procedure
1. Install the oil filter remover 103 589 02 09 00 on the oil
filter cover.
Notice:Make the screw cover removable by tightening
the bolt at the side of the oil filter remover 103 589 02 09
00.
2. Install the wrench to the upper bolt in the oil filter re-
mover 103 589 02 09 00 and remove the oil cover by
turning it.
3. Remove the oil filter element.
Notice:Work with a cloth under the vehicle when re-
moving the oil filter element not to drain the oil.
4. Remove the drain plug (arrow) and drain the engine
oil.
Notice:Leave the oil filler cap open to ease theengine
oil discharge.
5. Tighten the engine oil drain plug after cleaning it.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
Replace the seal washer with new one.
6. Replace the O -- ring in the oil filter cover with new one.
Notice:Apply the engine oil to the O -- ring.
7. Insert new oil filter element into the oil filter housing.

M162 ENGINE MECHANICAL 1B1 -- 91
D AEW OO M Y_2000
8. Temporarily tighten the oil filter cover. Install the oil
filter remover 103 589 02 09 00, and then complete-
ly tighten it.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
9. Fill up engine oil through the engine oil filler opening
(3).
10. Check for oil leaks at normal engine temperature af-
ter starting the engine.
11. Stop the engine and wait 5 minutes.
Check the oil level and fill up as specified if neces-
sary.
3 Oil Filler Cap
4 Dipstick Gauge

1B1 -- 92 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL FILTER
Preceding Work: Removal of starter motor
Removal of upper intake manifold
1 Coolant Line
2 O -- ring Replace............................
3 Clip
4Hose5Bolt 25NSm (18 lb-ft) ......................
6 Oil Filter
7 Gasket Replace...........................

M162 ENGINE MECHANICAL 1B1 -- 93
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain the coolant from the crank case.
2. Remove the each coolant line and hose.
3. Remove the oil filter bolt and then remove the oil filter.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
Notice:Replace the oil filter gasket.
4. Installation should follow the removal procedure in
the reverse order.
5. Check engine oil level.
6. Run the engine at idle and check the engine for leaks.

1B1 -- 94 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL PUMP
Preceding Work: Removal of oil pan
1 Bolt (M8 x 20, 1 piece)
29-- 35 NSm (21-- 26 lb-ft) ....................
2 Sprocket (Oil Pump Drive)
3 Bolt (M8 x 35, 3 pieces)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............4 Spring Pin
5OilPump