SSANGYONG KORANDO 1997 Service Owners Manual

1B1 -- 64 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
3. Remove the valve tappet using the valve tappet re-
mover DW110-- 100.
4. Install the connecting hose DW110-- 090 (c) to the
spark plug hole.
5. Install the engine lock 602 589 00 40 00 to the ring
gear to prevent the crankshaft from rotating.
6. Blow up with compressed air.
7. Install the supporting bar 111 589 01 59 00 (d) and
the lever pusher 111 589 18 61 00 (a).
8. Mount the thrust piece 111 589 25 63 00 (b) vertical-
ly to the valve spring retainer (2).
9. Press the valve spring (3) by using the lever pusher
111589186100(a).
10. Remove the valve cotter (1) using the pincette.
11. Remove the upper retainer (2) and the valve spring
(3).
12. Remove the valve stem seal (4) and replace if nec-
essary.
Notice:Check the valve stem seal for damage and re-
place if necessary.
13. Remove the lower retainer (5).
Notice:Check the retainer for damages and replace
with a new one if necessary.

M162 ENGINE MECHANICAL 1B1 -- 65
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Test (Upper and Lower Valve Tappet and
Valve Cotter)
DUpper Valve Spring Retainer
Size(mm)(d)8.5Size(mm)(D)12.3
DLower Valve Spring Retainer
Thickness (mm)
(a)0.8 -- 1.0
DValve Cotter
Size(mm)(B)9.0Size(mm)(H)9.2 -- 9.8

1B1 -- 66 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
VALVE STEM SEAL
Preceding Work: Removal of valve spring
1 Drift 119 589 00 43 00
2 Valve Stem Seal3 Protective Sleeve
Tools Required
119 589 00 43 00 Drift
Replacement Procedure
1. Remove the valve stem seal (2) using the pliers.
Notice:Check the valve stem seal for damage and re-
place if necessary.
2. Coat the valve stem seal with oil and assemble it with
the protective sleeve.
3. Insert the valve stem seal by pressing it with the drift
119 589 00 43 00.

M162 ENGINE MECHANICAL 1B1 -- 67
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CHAIN TENSIONER
1 Screw Plug 40 NSm (30 lb-ft) ................
2 Seal
3 Filler Pin
4 Compression Spring
5 Snap Ring6 Thrust Pin
7 Chain Tensioner Housing
72-- 88 NSm (53-- 65 lb-ft) ....................
8Seal
Removal Procedure
1. Position the No.1 cylinder to TDC (OT).
Notice:Remove the oil filler cap at adjustment position,
and check whether the intake camshaft cam’s lobe (ar-
row) stays in the upper side.
2. Cover the generator with a clean cloth.
3. Release the tension by unscrewing the screw plug
once.
Notice:In case that the tension is reduced by unscrew-
ing the screw plug, reinstall after completely removing
the chain tensioner. If the chain tensioner is tightened
again without completely reducing its tension, then the
detent spring doesn’t return to the original position and
the tension gets exceeded.

1B1 -- 68 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
4. Carefully unscrew the screw plug (1), and remove the
seal (2).
Notice
DFor the removal of screw plug, be careful that it can
be jumped out due to the force of compression
spring.
DRemove the screw plug only when the seal and com-
pression spring are damaged.
5. Carefully remove the filler pin (3), compression spring
(4), snap ring (5), and the thrust pin (6).
6. Remove the chain tensioner housing (7) and the seal
(8).
Installation Procedure
1. Connect the thrust pin (6) and the snap ring (5) to the
chain tensioner housing (7).
Notice:When connecting the thrust pin, push in the
thrust pin far enough so that it doesn’t protrude at the
chain tensioner housing.
2. Install the chain tensioner housing (7), thrust pin (6),
snap ring (5), and the seal (8).
Installation Notice
Tightening Torque
72 -- 88 NSm (53 -- 65 lb-ft)
3. Insert the compression spring (4) with the filler pin (3)
into chain tensioner housing.

M162 ENGINE MECHANICAL 1B1 -- 69
D AEW OO M Y_2000
4. Lightly apply the grease to the seal (2) and install the
screw plug (1).
Installation Notice
Tightening Torque
40 NSm (30 lb-ft)
5. Check for leaks by operating the engine.
Sectional View
1 Screw Plug
2 Ball (Nonreturn Valve)
3 Compression Spring
4 Ball Guide
5 Seal (Aluminum)
6 Filler Pin
7 Compression Spring
8 Snap Ring
9 Thrust Pin
10 Ball (Nonreturn Valve)
11 Compression Spring
12 Thrust Piece13 Chain Tensioner Housing
14 Seal
15 Timing Gear Case Cover
16 Cylinder Head
17 Bolt / Washer
18 Tensioning Rail
19 Cylinder Head Gasket
20 Timing Chain
21 Tensioning Rail Base (Sliding Surface)
A Oil Supply Hole
B Chain Tensioner Oil Storage Hole

1B1 -- 70 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
TIMING CHAIN
Preceding Work: Removal of cylinder head cover
Removal of spark plug
1Pin
2 New Timing Chain
3 Timing Chain (Used)
4 Wedge5Link
6 Center Plate
7 Outer Plate

M162 ENGINE MECHANICAL 1B1 -- 71
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Tools Required
000589584300 ChainAssembly
DW110 -- 120 Holding Pin
Replacement Procedure
1. Position the No.1 cylinder to TDC (OT).
2. Insert the holding pin DW110-- 120 to the intake and
exhaust camshaft flange not to rotate camshaft.
3. Remove the chain tensioner.
4. Mount the wedges to both sides of the camshaft
sprocket as shown in the figure.
5. Cover the chain housing with a clean cloth, and grind
off the timing chain pin from the intake camshaft
sprocket with the grinder.

1B1 -- 72 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
6. Remove the outer plate (7) with the screw driver and
remove the link (5).
7. Connect the new timing chain (2) to the used timing
chain (3) with the link (5), center plate (6, thickness
1.6mm), and the outer plate (7).
8. Rotate the crankshaft in the direction if engine revo-
lution by pressing the new timing chain against the
exhaust camshaft sprocket to prevent it to be
tangled.
Notice:Be sure to remove the wedge before cranking
the engine.
9. Take out the used timing chain out from the chain
housing.
10. Connect both separators of the new timing chain
with the link (5) and the center plate (6).
11. Install the jaw (a) and the thrust piece (b) to the
chain assembly 000 589 58 43 00 as shown in the
figures.

M162 ENGINE MECHANICAL 1B1 -- 73
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12. Place the outer plate (7, thickness 1.2mm) inside
the thrust piece (b).
13. Install the chain assembly 000 589 58 43 00 above
the link and tighten the spindle (c) until a block is felt.
14. Place the chain assembly 000 589 58 43 00.
15. Replace the thrust piece (b) as shown in the figure.
16. Install the chain assembly 000 589 58 43 00 to the
link pin and tighten the spindle (c).
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)