SSANGYONG KORANDO 1997 Service Repair Manual

POWER STEERING AND COLUMN 6E-5
SSANGYONG MY2002
Check the lock cylinder for damage.
Check the ignition switch for lack of free movement.
Check the steering column housing for binding or
damage.ChecksActionReplace the lock cylinder.
Lubricate the ignition switch.
Remove the steering shaft and clear the steering
column housing. Replace the steering column housing
as needed.
Lock System Will Not Lock
High Lock Effort
Check the lock cylinder for damage.
Check the ignition switch for lack of free movement.
Check for extreme misalignment of the housing to the
cover.
Check for a bent ignition switch mounting bracket.ChecksActionReplace the lock cylinder.
Lubricate the ignition switch.
Realign the cover on the housing. Replace the cover
as needed.
Replace the ignition switch mounting bracket.
STEERING COLUMN DIAGNOSIS
Lock System
Lock System Will Not Unlock
Check the lock cylinder for damage.
Check the ignition switch for lack of free movement.
Check the steering column housing for binding or
damage.ChecksActionReplace the lock cylinder.
Lubricate the ignition switch.
Remove the steering shaft and clear the steering
column housing. Replace the steering column housing
as needed.
High Lock Effort
Check to see that the ignition switch is set correctly.
Check the lock cylinder for damage.ChecksActionReset the ignition switch.
Replace the lock cylinder. Reset the ignition switch.
Check the steering gear-to-column joints for improper
installation.
Check the steering shaft bearing for wear or damage.
Check the spherical joint for lack of lubrication.
Check the steering shaft for lack of lubrication.
Check the shaft lock snap ring for improper seating.ChecksActionTighten the steering shaft universal joint pinch bolts.
Replace the steering shaft joints as needed.
Replace the steering shaft bearing.
Lubricate the spherical joint.
Lubricate the steering shaft bearing.
Adjust the shaft lock snap ring.
Replace the shaft lock snap ring as needed.
Column
Noise in the Column

SSANGYONG MY2002
6E-6 POWER STEERING AND COLUMN
Check the steering shaft bearing for wear or damage.
Check for an improperly installed or deformed dust
seal.
Check for a damaged upper or lower bearing.
Check the steering shaft universal joints for a lack of
free movement.ChecksActionReplace the steering shaft bearing.
Replace the dust seal.
Replace the upper or the lower bearing.
Lubricate the steering shaft universal joints. Replace
the steering shaft universal joints as needed.
Lash in the Steering Column
Loose Steering Wheel
Check for excessive clearance between the holes in
the steering wheel support or the housing and the
pivot-pin diameters.
Check to see if the upper bearing is seated correctly
in the housing.ChecksActionReplace the pivot pins with pivot pins of the correct
size.
Correctly seat the upper bearing. Replace the upper
bearing as needed.
High Steering Shaft Effort
Check the steering column bracket mounting bolts for
improper Installation Note.
Check for broken weld nuts on the steering column
jacket.ChecksActionTighten the steering column bracket mounting bolts.
Replace the steering column jacket.
Noise When Tilting the Column
Check for worn upper tilt bumpers.
Check for tilt spring binding.ChecksActionReplace the upper tilt bumpers.
Adjust the tilt spring. Replace the tilt spring as needed.
Check the turn signal switch for an improper installation.
Check the canceling mechanism for broken or missing
components.
Check the turn signal switch housing for foreign material.ChecksActionRemove and inspect the turn signal switch. Reinstall
the switch.
Replace the canceling mechanism.
Remove any foreign material.
Turn Signal/Dimmer Switch
Turn Signal Will Not Stay in the Turn Position
Turn Signal Will Not Cancel
Check the canceling mechanism for broken or missing
components.ChecksActionReplace the canceling mechanism.

POWER STEERING AND COLUMN 6E-7
SSANGYONG MY2002
Check the turn signal/dimmer switch and turn signal/
dimmer switch lever for improper installation.
Check the signal/dimmer switch housing for foreign
material.ChecksActionRemove and inspect the turn signal/dimmer switch
and signal/dimmer switch lever. Reinstall the signal/
dimmer switch and signal/dimmer switch lever.
Remove any foreign material.
Turn Signal Will Not Indicate Lane Change
No Turn Signal Lights
Check for an inoperative turn signal flasher.
Check for a faulty turn signal switch.
Check the chassis-to-column connector for an
improper connection.ChecksActionReplace the turn signal flasher.
Replace the turn signal switch.
Reconnect the chassis-to-column connector.
Turn Signal/Dimmer Switch Difficult to Operate
Check for a broken lane change pressure pad or a
broken spring hanger.
Check for improper functioning of the lane change spring.
Check the turn signal switch for improper installation.ChecksActionReplace the lane change pressure pad or the spring
hanger.
Replace the lane change spring.
Replace the turn signal switch.
Turn Indicator Lights On, but Not Flashing
Check for a faulty turn signal switch.
Check the chassis-to-column connector for an im-
proper connection.ChecksActionReplace the turn signal switch.
Reconnect the chassis-to-column connector.
Front or Rear Turn Signal Lights Not Flashing
Turn Signal Lights Flash Very Slowly
Check the chassis-to-column connector for an im-
proper connection.ChecksActionReconnect the chassis-to-column connector.
Check for an inoperative turn signal flasher.
Check for a faulty turn signal switch.
Check the chassis-to-column connector for an im-
proper connection.ChecksActionReplace the turn signal flasher.
Replace the turn signal switch.
Reconnect the chassis-to-column connector.

SSANGYONG MY2002
6E-8 POWER STEERING AND COLUMN
Check the ignition switch for damage.
Check the ignition switch for improper installation.
Check the ignition switch electrical connector for
improper installation.ChecksActionReplace the ignition switch.
Remove and inspect the ignition switch. Reinstall the
ignition switch.
Reconnect the ignition switch electrical connector.
Replace the ignition switch electrical connector.
Ignition Switch Will Not Turn
Wiper/Cruise Control Switch Lever
Switch Inoperative: No LOW, HIGH, INTERMITTENT or WASH
Check the wiper switch for damage.
Check the wiper switch for improper installation.
Check the cruise control switch for damage.ChecksActionReplace the wiper/cruise control switch.
Remove and inspect the wiper/cruise control switch.
Reinstall the wiper/cruise control switch.
Replace the wiper/cruise control switch.
Ignition Switch
Electrical System Will Not Function
Check the ignition switch for damage.
Check the ignition switch for improper installation.ChecksActionReplace the ignition switch.
Remove and inspect the ignition switch. Reinstall the
ignition switch.

POWER STEERING AND COLUMN 6E-9
SSANGYONG MY2002
KAA6E060
KAA6E040
ON-VEHICLE SERVICE
HEADLAMP/TURN SIGNAL
SWITCH AND LEVER
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the upper and the lower steering column
cover screws.
3. Remove the upper and the lower steering column
cover.
REPAIR INSTRUCTIONS
KAA6E050
4. Remove the turn signal switch mounting screws.
5. Disconnect the turn signal switch connector.
6. Remove the turn signal switch.

SSANGYONG MY2002
6E-10 POWER STEERING AND COLUMN
KAA6E060
KAA6E080
KAA6E070
WIPER SWITCH AND LEVER
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the upper and the lower steering column
cover screws.
3. Remove the upper and the lower steering column
cover.
4. Remove the wiper switch and lever mounting
mounting screws.
Tightening Torque 65 Nm (48 lb-ft) 5. Disconnect the wiper switch and lever connector.
6. Remove the wiper switch and lever.
STEERING WHEEL WITH SIR
Tools Required
661 589 00 33 00 Steering Wheel Puller
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the SIR module. Refer to Section 8B, Sup-
plemental Inflatable Restraints.
3. Remove the steering wheel nut.
Removal Notice:
In order to install the steering wheel correctly,
match mark the steering column shaft to the
steering wheel.
Installation Notice

POWER STEERING AND COLUMN 6E-11
SSANGYONG MY2002
KAA6E040
KAA6E100
KAA6E090
4. Remove the steering wheel using the steering
wheel puller 661 589 00 33 00.
Installation Notice:
Align the match marks on the steering wheel
and the steering column shaft.
IGNITION LOCK CYLINDER AND
SWITCH
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the upper and the lower steering column
cover screws.
3. Remove the upper and the lower steering column
cover.
4. Remove the screws for illumination keyhole
connection.
5. With the key in the ignition turned to the position
designated ACC, remove the lock cylinder by
pressing down the detent spring with a 2.5 mm
allen wrench or other suitable tool, and pulling the
lock cylinder out of the cylinder housing.

SSANGYONG MY2002
6E-12 POWER STEERING AND COLUMN
KAA6E040
KAA6E120
STEERING COLUMN
Important: Remove the steering column only if the
following conditions exist:
The steering column requires replacement.
The steering and the ignition lock housing require
replacement.
Another operation requires the removal of the
steering column
Notice: The steering column is extremely
susceptible to damage after it has been removed
from the vehicle. Dropping the column assembly
on its end or hammering the end of the steering
shaft can collapse the steering shaft or loosen the
plastic injections which maintain column rigidity.
Leaning on the column can cause it to bend or
deform. Any of the above damage can impair the
column’s collapsible design. If it is necessary to
remove the steering wheel, use only the specified
steering wheel puller.
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the upper and the lower steering column
cover screws.
3. Remove the upper and the lower steering column
cover.
KAA6E060
4. Remove the lower instrument trim panel. Refer to
Section 9E, Instrumentation/Driver Information.
5. Remove the immoblilzer module. Refer to Section
9T, Immobilizer Anti-Theft system.
6. Disconnect the airbag electrical connections.
7. Disconnect electrical switch connections.
8. Adjust the steering to the straight-ahead position.
9. Make a mark on the steering column shaft that
lines up with a mark on the intermediate shaft
upper universal joint.
10. Remove the intermediate shaft upper pinch bolt.
Installation Notice
Tightening Torque 27 Nm (20 lb-ft)

POWER STEERING AND COLUMN 6E-13
SSANGYONG MY2002
KAA6E130
11. Remove the steering column lower mounting nuts.
Installation Notice
KAA6E140
12. Remove the steering column upper mounting bolts
that hold the rear bracket of the steering column
jacket assembly.
13. Guide the steering column assembly out of the
steering shaft flange and carefully lay down the
assembly.
Installation Notice
Provide support for the steering column assem-
bly until the mounting bolts are fastened. Do
not let the steering column assembly hang
unsupported.
Tightening Torque 22 Nm (16 lb-ft)
Tightening Torque 22 Nm (16 lb-ft)

SSANGYONG MY2002
6E-14 POWER STEERING AND COLUMN
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
N•m
27
65
22
22Lb-Ft
20
48
16
16 Intermediate Shaft Upper Pinch Bolt
Steering Wheel Nut
Steering Column Lower Mounting Nuts
Steering Column Lower Mounting BoltsLb-In
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-Application