torque SSANGYONG KORANDO 1997 Service Repair Manual

1B3 -- 18 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
27. Disconnect the preheating time relay sensor plug.
28. Disconnect the coolant temperature sensor plug.
29. Disconnect the accelerator cable from the control
linkage.
Installation Notice
Tightening Torque8--18 N∙m (6 -- 13 lb-ft)
30. Loosen the connection of control pressure cable (an
arrow) used in auto transmisson.

OM600 ENGINE MECHANICAL 1B3 -- 19
D AEW OO M Y_2000
31. Separate the exhaust pipe flange from the turbo
charger.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
32. Loosen the installing bolt of clutch release cylinder
and remove the clutch release cylinder.
Installation Notice
Tightening Torque20-- 34 N∙m (15-- 25 lb-ft)
33. Disconnect the exhaust pipe flange from the ex-
haust manifold.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
34. Remove the propeller shaft from the transmission.
Installation Notice
TighteningTorque
Axle 70-- 80 N∙m
(52--59 lb-ft)
TighteningTorqueT/C 81 -- 89 N∙m
(60--66 lb-ft)
35. Remove the shift control cable.
36. Remove the transmission.

1B3 -- 20 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
37. Loosen the engine mounting bracket nut.
Installation Notice
Tightening Torque50-- 75 N∙m (37-- 55 lb-ft)
38. Remove the engine assembly from the vehicle by
using a hoist or crane.
39. Installation should follow the removal procedure in
the reverse order.

1B3 -- 24 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the nut.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
2. Push the tensioning lever in direction of arrow with a
rod (F12’ 180mm) and push out the bolt to the rear.
3. Push back the tensioning lever to release the spring
tension and remove the belt.
4. Remove the bolt (9) and then remove the belt pulley
(8).
5. Remove the bolt (1, 18) and take off the damper (2).
Notice
Pay attention to installation position of the damper.

OM600 ENGINE MECHANICAL 1B3 -- 25
D AEW OO M Y_2000
6. Pull off the tensioning lever (4) from guide rail pin.
7. Remove the spring (17).
Installation Notice
Insert spring (17) with color coding (blue/violet) fac-
ing up.
8. Pry off the closing cover (12) and remove the socket
bolt (11) and then remove the tensioning pulley (10).
Installation Notice
Tightening Torque29 N∙m (21 lb-ft)
9. Pry off the closing cover (16) and remove the fit bolt
(15).
10. Remove the tensioning lever (14) and washer (13).
11. Clean thread in the timing case cover and fit bolt.
Installation Notice
Apply Loctite on thread of fit bolt.
Tightening Torque100 N∙m (74 lb-ft)
12. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE MECHANICAL 1B3 -- 31
D AEW OO M Y_2000
Assembly Procedure
Notice
In case the prechambers are reused, inspect the
prechambers thoroughly, if the ball pin by heat and
fire is broken, it can not be used.
1. Clean the sealing surface of the prechamber.
2. Insert the prechamber into the cylinder head at the
same time aligning the cam on the collar of the pre-
chambers with the slots in the cylinder head.
Notice
If the spacer rings are fitted to the prechambers, the
spacer rings should be replaced with rings of the
same thickness.
Thickness of Spacer
Ring0.3, 0.6, 1.0 mm
3. Coat the threaded ring with oil and assemble the
ring by using the serration wrench.
Tightening Torque130 N∙m (96 lb-ft)

1B3 -- 36 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Setting (with cylinder head installed)
1. Remove the prechamber of No. 1 cylinder.
2. Position the piston of No.1 cylinder at BTDC 10.
3. Install the measuring device into the prechamber
bore and position the dial gauge with a preload of
5mm.
Dial Gauge 001 589 53 21 00
Depth Gauge 601 589 07 21 00
4. Slowly rotate the crankshaft in the direction of en-
gine rotation until the large pointer on the dial gauge
stops (TDC position).
Notice
The position of TDC is when the large pointer on the
dial gauge is stopped before moving back.
5. Remove the reinstall the measuring device and
position the dial gauge scale at ’0’.
6. Slowly rotate the crankshaft in the direction of en-
gine rotation until the dial gauge has moved back
(counterclockwise) by 3.65mm.
7. Insert fixing device into the sensor bracket.
Notice
The pin on the vibration damper must engage into
the slot of the fixing device.
Fixing Device 667 589 01 21 00
8. If the pin does not engage, adjust the setting of the
sensor bracket by removing and tightening of the
sensor bracket bolts.
Tightening Torque10 N∙m(89lb-in)
Notice
The timing mark on the damper must be positioned
at ATDC 20.

1B3 -- 38 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Tightening Torque
Cylinder Bolts (12-- sided socket head)stage 110 N∙m(89lb-in)y()
(Engine cold)stage 235 N∙m (26 lb-ft)
stage 3180_
M8 Cylinder Head Bolts25 N∙m (18 lb-ft)
Tools Required
000 589 77 03 00 Box Wrench Insert
001589650900SocketWrenchInsert
102 589 03 40 00 Magnetic Bar
116 589 02 34 00 Threaded Pin
116 589 03 07 00 T Type Socket Wrench
116 589 20 33 00 Sliding Hammer
601589001000CylinderHeadBoltWrench
602 589 00 40 00 Engine Lock
603 589 00 40 00 Counter Holder
Tightening Sequence for Cylinder Head
Bolts
OM 662LA Engine
OM 661LA Engine

OM600 ENGINE MECHANICAL 1B3 -- 39
D AEW OO M Y_2000
Notice
The cylinder head may only be removed when the
engine has cooled down. The cylinder head is re-
moved together with the exhaust manifold. As the
cylinder head bolts undergo a permanent tightening.
They require to be replaced if they exceed the maxi-
mum lengthes indicated in the table.
Thread DiaLength(L)
When NewMax. Length(L)
M1080mm82mm
M10120mm104mm
M10115mm117 m m
The twelve -- sided socket head bolts are tightened
with each stages of torque and torque angle.
It is not necessary to retighten the cylinder head
bolts at the 1000~1500km inspection or after
1000~1500km of repairs.

OM600 ENGINE MECHANICAL 1B3 -- 53
D AEW OO M Y_2000
5. Tighten the cylinder head bolts to specified torque
and torque angle.
Stage 115 N∙m (11 lb-ft)
Stage 235 N∙m (26 lb-ft)
Torque angle90_
Wait f or10 minutes
Torque angle90_
OM 661LAOM 662LA
6. Install the socket bolts in the chain box.
Tightening Torque25 N∙m (18 lb-ft)
7. Connect the vacuum pipe to the thermo valve.