SSANGYONG KORANDO 1997 Service Manual PDF

M162 ENGINE MECHANICAL 1B1 -- 29
D AEW OO M Y_2000
Tools Required
617589001000 AllenWrenchSocket
116 589 01 34 00 Threaded Pin
116 589 20 33 00 Sliding Hammer
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1
cylinder is at TDC.
Notice:Rotate the crankshaft in the normal engine di-
rection.
2. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
3. Drain the coolant from the crankcase.
4. Remove the three flange bolts in the exhaust cam-
shaft sprocket.
Installation Notice
Ti
ghteningTo rque
1st step: 18 -- 22 NSm
(13 -- 16 lb-ft)
TighteningTorque
2nd step: 60°±5°
Do not reuse the removed bolts.
5. Separate the chain from the camshaft sprocket.
Notice:Be careful not to drop the chain into the timing
case.
6. Remove the guide rail fixing pin using threaded pin
116 589 01 34 00 (1) and sliding hammer 116 589 33
00 (2).

1B1 -- 30 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
7. Remove the cylinder head bolts in numerical order
usingallenwrenchsocket617589001000.
Installation Notice
TihtiT
1st step: 55 NSm
(41 lb-ft)
Tightening Torque2nd step: 90°
3rd step: 90°
8. Check the length of the cylinder head bolt.
Installation Notice
Length(L)New 160±0.8 mmLength(L)Max. 162±0.7 mm
DReplace the bolt if the measured length exceed
the max. length.
DApply the oil to the thread surface of bolt.
9. Carefully remove the cylinder head and check the
mating surface.
10. Installation should follow the removal procedure in
the reverse order.

M162 ENGINE MECHANICAL 1B1 -- 31
D AEW OO M Y_2000
TIMING GEAR CASE COVER
Preceding Work: Removal of cylinder head front cover
Removal of generator bracket
Removal of tensioning device
Removal of belt pulley and vibration damper
1 Bolt (M8 x 60, 3 pieces)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............
2 A/C Bracket
3 Bolt (M8 x 65, 3 pieces)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............
4 Bolt (M8 x 40, 1 piece)
22.5-- 27.5 NSm (16.6-- 20.3 lb-ft) .............5 Bolt (M8 x 60, 1 piece)
22.5-- 27.5 NSm (16.6--20.3 lb-ft) .............
6Seal
7 Timing Gear Case Cover
8RollPin
9 Bolt (M6 x 22, 6 pieces)
9--11 NSm (80-- 97 lb-in) .....................

1B1 -- 32 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
2. Unscrew the A/C bracket bolts (1) and remove the
bracket.
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
3. Remove the cooling fan and the viscous clutch. Un-
screw the three bolts from the cooling fan bracket and
remove the bracket (arrows).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
4. Remove the timing gear case cover after unscrewing
the bolts (3) and (4) from the timing gear case cover
and the bolt (9) from the oil pan.
Notice:Be careful not to damage the oil pan gasket.
Installation Notice
TighteningTorque
Bolt (3, 4): 22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
TighteningTorqueBolt (9): 9 -- 11 NSm
(80 -- 97 lb-in)
DApply the sealant after cleaning the timing gear
case cover surface.
DBe careful not to stain the oil chamber of chain
tensioner with the sealant.
5. Installation should follow the removal procedure in
the reverse order.
6. Warm up the engine and check for oil leaks.

M162 ENGINE MECHANICAL 1B1 -- 33
D AEW OO M Y_2000
CRANKSHAFT SEALING REAR COVER
Preceding Work: Removal of the automatic transmission drive plate
1 Bolt (M6 x 20, 6 pieces)
9--11 NSm (80-- 97 lb-in) .....................
2 Radial Shaft Seal
3 Rear Cover4 Sleeve
5 Bolt (M6 x 85, 2 pieces)
9--11 NSm (80-- 97 lb-in) .....................
6Washer

1B1 -- 34 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Tools Required
601 589 03 43 00 Crankshaft Rear Seal Installer
Removal & Installation Procedure
1. Unscrew the bolts (1) and (5) and remove the closing
cover by pulling the rear cover lug (arrows).
Notice:Be careful not to damage the oil pan gasket.
2. Clean the sealing surface of the crankcase and the
rear sealing cover.
3. Check the radial shaft seal and replace it if necessary.
4. Apply the Loctite 573 to the rear cover sealing sur-
face.
5. Apply the engine oil to the dust lip of the radial shaft
seal.
Notice:Do not use the grease.
6. Install the crankshaft rear radial seal and the crank-
shaft sealing rear cover, using crankshaft rear seal in-
staller 601 589 03 43 00.
7. Install the crankshaft sealing rear cover mounting
bolts and remove the crankshaft rear seal installer
601 589 03 43 00.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
8. Installation should follow the removal procedure in
the reverse order.

M162 ENGINE MECHANICAL 1B1 -- 35
D AEW OO M Y_2000
BELT PULLEY AND VIBRATION DAMPER
Preceding Work: Removal of cooling fan and viscous clutch
Removal of fan shroud
Removal of drive belt
1 Vibration Damper Center Bolt (M18 x 50)
1st step 200+20 NSm (148+15 lb-ft) ..........
2nd step 90°+10°
2 Vibration Damper Disk
3 Bolt (M6 x 20, 6 pieces)
7.7-- 9.5 NSm (68.1-- 84.1 lb-in) ...............4 Vibration Damper Assembly
5 Woodruff Key
6 Bolt (M6 x 12, 4 pieces)
9--11 NSm (80-- 97 lb-in) .....................
7 Cooling Fan Pulley

1B1 -- 36 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Components
1 Center Bolt (M18 x 50)
2 Center Bolt Washer
3 Vibration Damper and Pulley Assembly
4Key
5 Crankshaft Front Seal
6 Timing Gear Case Cover7 Crankshaft Sprocket (Camshaft Driven)
8 Crankshaft Sprocket (Oil pump Driven)
9 Crankshaft
10 Oil Pan
11 Oil Pan Gasket
12 Oil Pan Mounting Bolt (M6 x 22)
ServiceDataStandard
Permissble Deviation of The Vibration DamperRadial Runout0.6 mmp
Axial Runout0.6 mm

M162 ENGINE MECHANICAL 1B1 -- 37
D AEW OO M Y_2000
Tools Required
602589004000 EngineLock
Removal & Installation Procedure
1. Adjust the piston of number 1 cylinder to the TDC.
2. Remove the start motor and install the engine lock
602 589 00 40 00 to the flywheel ring gear.
3. Remove the vibration damper center bolt.
Installation Notice
Ti
ghteningTo rque
1st step: 200 + 20 NSm
(148 + 15 lb-ft)
TighteningTorque
2nd step: 90°+10°
4. Remove the vibration damper assembly using the
puller.
5. Installation should follow the removal procedure in
the reverse order.
Notice:If possible, don’t separate the vibration damper
and the pulley.

1B1 -- 38 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
CRANKSHAFT FRONT RADIAL SEAL
Preceding Work: Removal of belt pulley and vibration damper
1 Center Bolt (M18 x 50)
1st step 200+20 NSm (148+15 lb-ft) ..........
2nd step 90°+10°
2 Center Bolt Washer3 Crankshaft Front Seal Installer
4 Crankshaft Front Seal
5Key