torque SSANGYONG MUSSO 1998 Workshop Repair Manual

2D-8 REAR SUSPENSION
2. Remove the lower arm fixing nut from the frame.
Installation Notice
3. Remove the lower arm fixing nut from the rear axle and
remove the lower arm.
Installation Notice
Tightening Torque 150 - 180 Nm
Tightening Torque 150 - 180 Nm

TIRES AND WHEELS 2E-7
lTo correct unbalance, install equal weights 180° opposite
each other, one on the inside of the wheel and one on
the outside, at the point of unbalance.
lBalance Weight
6. Cautions for installation and removal.
lClean the mounting surfaces of hub and wheel.
lDo not apply grease or oil on the nuts and bolts (It will
cause looseness and poor tightening).
lUsing a jack, lift up the tire about 3cm from the ground.
lTighten nuts in a criss-cross pattern 2-3 times.
10g
0.4oz20g
0.7oz30g
1.10oz40g
1.40oz50g
1.80oz60g
2.1oz
Steel : 80 - 120Nm
Aluminium : 110 - 130NmTighten Torque

FRONT DRIVE AXLE 3A-7
Removal & Installation Procedure
1. Be careful not to change the valve when connecting the
check valve and each hose.
2. Adjust the clearance between the retainer ring (5) and
locking hub (7) using the shim(6).
Notice
Shim thickness : 0.1, 0.2, 0.3, 0.5, 1.0 mm
NormalMax. 0.2 mm
3. Tighten the auto locking hub cap bolt to the specified torque
and order.
Tightening Torque 50 - 60 Nm

FRONT DRIVE AXLE 3A-9
Removal & Installation Procedure
1. Remove the tire.
Installation Notice
Steel Wheel
Aluminum WheelTightening Torque80 - 120 Nm
110 - 130 Nm
2. Remove the autolocking hub vacuum hose.
3. With ABS
Remove the wheel speed sensor from the steering knuckle.
Installation Notice
4. Remove the mounting bolts and pull off the caliper assembly.
Installation Notice
Tightening Torque 6 - 8 Nm
Hose Bolt
Mounting BoltTightening Torque25 - 35 Nm
85 - 105 Nm
Notice
Be careful not to damage the brake hose.

3A-10 FRONT DRIVE AXLE
5. With part time transfer case.
5-1.Remove the cover mounting bolts and pull off the cover.
Installation Notice
5-2.Remove the snap ring of the drive shaft and pull off the
hub body.
Notice
For assembly, adjust the clearance between the snap ring
and hub not to exceed 0.2 mm (Shim thickness : 0.1, 0.2,
0.3, 0.5, 1.0 mm).
Tightening Torque 50 - 60 Nm
6. With full time transfer case
6-1. Detach the hub cap with screw driver and remove the
snap ring on drive shaft.
Installation Notice
Tightening Torque 2 - 4 Nm 5-3. Remove the screws and pull off the locking hub washer.
Installation Notice
Notice
For assembly, adjust the clearance between the snap ring
and hub not to exceed 0.2 mm (Shim thickness : 0.1, 0.2,
0.3, 0.5, 1.0 mm).
Tightening Torque 15 Nm

FRONT DRIVE AXLE 3A-11
8. Remove the hub and disk assembly.
9. Remove the disk brake dust shield.
Installation Notice
Tightening Torque 4 - 6 Nm
6-2.Unscrew the bolts and remove hub flange.
Installation Notice
Tightening Torque 70 - 90 Nm
Before installation, apply loctite on the mating surface.
7. Remove the hub nut with special tool.
Tightening Torque 15 Nm

3A-12 FRONT DRIVE AXLE
10. Remove the cotter pin and slotted nut and then remove
the steering knuckle arm and tie-rod.
Installation Notice
Replace the cotter pin with new one.
Tightening Torque 35 - 45 Nm
11. Remove the cotter pin and nut from the steering knuckle
arm and upper arm ball joint connection.
Installation Notice
Tightening Torque 80 - 150 Nm
Replace the cotter pin with new one.
12. Remove the cotter pin and nut from the steering knuckle
arm and lower and lower arm boll joint connection.
13. Carefully remove the knuckle arm.Installation Notice
Tightening Torque 120 - 180 Nm

FRONT DRIVE AXLE 3A-13
14. Remove the drive shaft mounting bolts and remove the
drive shaft.
Installation Notice
Tightening Torque 45 - 60 Nm
15. Installation should follow the removal precedure in the
reverse order. Observe the tighening torque and sequence.

FRONT DRIVE AXLE 3A-15
Removal & Installation Procedure
1. Remove the propeller shaft from the front axle input shaft.
Notice
Before removal, place the alignment marks.
Installation Notice
2. Remove the breather hose.
3. Remove the axle housing mounting nuts (1) from the cross
member.
Installation Notice
Tightening Torque 70 - 80 Nm
4. Remove the cross member mounting nuts (2) from the frame
and remove the cross member.
Installation Notice
Tightening Torque 95 - 142 Nm
5. Support the axle housing on a suitable jack, Remove the
axle housing mounting bracket nuts.
Installation Notice
Tightening Torque 62 - 93 Nm
Tightening Torque 95 - 142 Nm
6. Lowering the jack carefully, remove the axle housing
assembly.
7. Installation should follow the removal precedure in the
reverse order.

3A-18 FRONT DRIVE AXLE
Disassembly Procedure
1. Remove the drain plug and drain the oil. Reinstall the drain
plug.
Installation Notice
Tightening Torque 28 - 41 Nm
2. Unscrew the axle housing and housing mounting bracket
bolts and remove the bracket and inner shaft assembly.
3. Remove the bearing fixing snap ring of the inner shaft and
pull out the bearing. Separate the inner shaft and the
mounting bracket.
4. Remove the axle housing cover.
Notice
Clean the cover and housing contact surfaces.