torque SSANGYONG MUSSO 1998 Workshop Manual PDF

1B2-12 M161 ENGINE MECHANICAL
12. Discharge the refrigerant from A/C system, and disconnect
the discharge pipe and suction pipe from the compressor.
14. Remove the fuel feed and return line.
Notice
Before removing the fuel lines, release the pressure in the
fuel system.
Installation Notice 13. Remove the acceleration control cable and automatic
transmission pressure cable. 11. Remove the hydraulic pipe of power steering.
Notice
Completely drain the oil.
Tightening Torque 21 - 25 Nm

M161 ENGINE MECHANICAL 1B2-15
Tightening Torque 30 Nm 29. Remove the exhaust manifold and exhaust pipe.
Installation Notice
25. Separate the vacuum hose for brake booster.
26. Separate the other vacuum hoses.
27. Remove the propeller shaft from the front axle.
Installation Notice
28. By rotating the crankshaft from the front of engine, remove
the 6 torque converter mounting bolts from the engine
ring gear plate.
Tightening Torque 81 - 89 Nm

1B2-16 M161 ENGINE MECHANICAL
30. Remove the transmission mounting bolts and separate
the transmission from the engine.
Installation Notice
Tightening Torque 65 Nm
31. Remove the bolts for engine mounting bracket.
Installation Notice
Tightening Torque 50 - 75 Nm
32. Hook the chain to the bracket of engine and by using a
hoist or crane, carefully separate the engine assembly
from the vehicle.
33. Installation should follow the removal procedure in the
reverse order.

M161 ENGINE MECHANICAL 1B2-21
ALTERNATOR
Removal & Installation Procedure
1. Remove the drive belt.
2. Remove the alternator.
3. Unscrew the alternator carrier bolts (1,2,3) and remove the
carrier (4).
Installation Notice
Tightening Torque 22.5 - 27.5 Nm
Notice
Apply 3Nm of torque when mounting the bolt (1); apply 25 ±
2.5Nm of torque when mounting the bolts (2), and (3); and
then tighten the bolt (1) with 25 ± 2.5Nm of torque.
4. Installation should follow the removal procedure in the
reverse order. 1 Bolt (M8 X 40, 3 pieces).................22.5-27.5 Nm
2 Bolt (M8 X 70, 2 pieces).................22.5-27.5 Nm3 Bolt (M8 X 85, 1 piece)...................22.5-27.5 Nm
4 Alternator Bracket

M161 ENGINE MECHANICAL 1B2-23
Removal & Installation Procedure
1. Remove the belt pulley after removal of poly v-belt.
Installation Notice
2. Disconnect the hydraulic pipe of the power steering pump
and drain the oil.
3. Unscrew the bolts (arrows) and remove the steering pump.
Installation Notice Notice
Pull the tensioning pulley counterclockwise as shown in the
figure.
4. Remove the compressor after disconnecting the wiring
connector and refrigerant pipe of A/C compressor.
Notice
Discharge all the refrigerant before removing the pipes.
Tightening Torque 40.5 - 49.5 Nm
Tightening Torque 22.5 - 27.5 Nm

1B2-24 M161 ENGINE MECHANICAL
5. Disconnect the vent hose from the A/C bracket.
6. Unscrew all the mounting bolts (arrows) and remove the
A/C bracket and the gasket.
Installation Notice
7. Clean the sealing surface.
8. Replace the gasket with new one.
9. Installation should follow the removal procedure in the
reverse order.
10. Check the oil leakage by operating the engine after
installation.
Tightening Torque 22.5 - 27.5 Nm

M161 ENGINE MECHANICAL 1B2-27
1 Upper Nut
2 Hydraulic Installer.................62~93 Nm
3 Lower Nut.............................28~47 Nm
Removal and Installation Procedure
1. Unscrew the upper nut(1) on engine mounting and remove
the engine.
Installation Notice
3. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 62 - 93 Nm
2. Unscrew the lower nut(3) and remove the hydraulic engine
mounting insulator.
Installation Notice
Tightening Torque 28 - 47 Nm
Notice
If the insulator is spotted with oil, replace the hydraulic
insulator assembly.

1B2-30 M161 ENGINE MECHANICAL
TENSIONING DEVICE
Preceding Work : Removal of tensioning device shock absorber
1 Bolt (M8 x 75, 2 pieces) +
Washer ..........................................22.5-27.5 Nm
2 Bolt (M8 x 25, 1 pieces) +
Washer ..........................................22.5-27.5 Nm
Removal & Installation Procedure
1. Turn the stud bolt to counterclockwise.
2. Insert the pin (111 589 01 15 00) into the hole in tensioning
arm.
3. Unscrew the bolts (1, 2) and remove the tensioning device.
Installation Notice
4. Installation should follow the removal procedure in the
reverse order.3 Tensioning Device
4 Stud bolt
5 Tensioning Arm
Tightening Torque 22.5 - 27.5 Nm

M161 ENGINE MECHANICAL 1B2-31
TENSIONING DEVICE SHOCK ABSORBER
1 End Cover
2 Nut .................................................40.5-49.5 Nm
3 Tensioning Pulley
4 Bolt (M8 X 25) + Washer................22.5-27.5 Nm
Removal & Installation Procedure
1. Remove the end cover (1).
2. Remove the nut (2) and remove the tensioning pulley (3).
Installation Notice5 Tensioning Device
6 Bolt (M8 X 35) + Washer................22.5-27.5 Nm
7 Shock Absorber
Tightening Torque 40.5 - 49.5 Nm
3. Unscrew the bolts (4,6) and remove the shock absorber
(7).
Installation Notice
Tightening Torque 22.5-27.5 Nm

1B2-36 M161 ENGINE MECHANICAL
Removal & Installation Procedure
1. Remove the intake air duct.
Installation Notice
2. Remove the ignition coil cover.
Installation Notice
3. Remove the spark plug connector and ignition cable.Notice
Release 3 screws from the ignition cover and remove the
cover for M161 Engine coil.
Tightening Torque 9 - 11 Nm
Tightening Torque 9 - 10 Nm