SUBARU FORESTER 1999 Service Repair Manual

3. Datum Dimensions
Use a tram tracking gauge to measure all dimen-
sions. If a measuring tape is used, be extremely
careful because it tends to deflect or twist, which
results in a false reading.
G5M0122
NOTE:
IA suffix character ªRº or ªLº refers to the right or
the left.
IAll dimensions refer to the distance between the
centers of holes measured in a straight line.
IEach dimension indicates a projected dimension
between hole centers.
15
[S300]5-1SPECIFICATIONS AND SERVICE DATA
3. Datum Dimensions

A: FRONT STRUCTURE
S5M0137A
Unit: mm (in)
Point to point Dimension Point to point Dimension
(11) R to (1) 851 (33.50) (10) R to (8) R 388 (15.28)
(11) L to (1) 912 (35.91) (10) L to (8) L 388 (15.28)
(11) R to (2) 960 (37.80) (11) L to (9) R 658 (25.91)
(11) L to (2) 864 (34.02) (11) R to (9) L 658 (25.91)
(11) R to (9) R 391 (15.39) (9) R to (9) L 965 (37.99)
(11) L to (9) L 391 (15.39) (11) L to (6) R 1,058 (41.65)
(11) R to (6) R 924 (36.38) (11) R to (6) L 1,058 (41.65)
(11) L to (6) L 924 (36.38) (6) R to (6) L 914 (35.98)
(11) R to (3) R 891 (35.08) (6) R to (10) L 1,549 (60.98)
(11) L to (3) L 891 (35.08) (6) L to (10) R 1,549 (60.98)
(10) R to (3) R 915 (36.02) (8) R to (3) R 528 (20.79)
(10) L to (3) L 915 (36.02) (8) L to (3) L 528 (20.79)
(10) R to (10) L 1,374 (54.09) (10) L to (3) R 1,636 (64.41)
(3) R to (3) L 1,338 (52.68) (8) R to (8) L 1,396 (54.96)
(5) R to (5) L 924 (36.38) (8) R to (10) L 1,438 (56.61)
(4) R to (4) L 1,296 (51.02) (8) L to (10) R 1,438 (56.61)
(5) R to (4) L 1,167 (45.94) (3) R to (8) L 1,465 (57.68)
(5) L to (4) R 1,167 (45.94) (3) L to (8) R 1,465 (57.68)
(60) R to (13) R 1,174 (46.22) (7) R to (7) L 860 (33.86)
(60) L to (13) L 1,174 (46.22) (7) R to (6) L 982 (38.66)
(60) R to (14) R 1,076 (42.36) (7) L to (6) R 982 (38.66)
(60) L to (14) L 1,076 (42.36) (7) R to (10) L 1,301 (51.22)
(10) R to (3) L 1,636 (64.41) (7) L to (10) R 1,301 (51.22)
16
5-1[S3A0]SPECIFICATIONS AND SERVICE DATA
3. Datum Dimensions

B: CENTER STRUCTURE
S5M0138A
17
[S3B0]5-1SPECIFICATIONS AND SERVICE DATA
3. Datum Dimensions

C: DOORS AND PASSENGER COMPARTMENT
S5M0139A
18
5-1[S3C0]SPECIFICATIONS AND SERVICE DATA
3. Datum Dimensions

Unit: mm (in)
Point to point Dimension Point to point Dimension
(14) L to (18) L 1,454 (57.24) (16) L to (64) L 860 (33.86)
(14) R to (18) R 1,454 (57.24) (16) R to (64) R 860 (33.86)
(13) L to (64) L 944 (37.17) (20) L to (23) L 845 (33.27)
(13) R to (64) R 944 (37.17) (20) R to (23) R 845 (33.27)
(20) L to (24) L 660 (25.98) (19) L to (23) L 885 (34.84)
(20) R to (24) R 660 (25.98) (19) R to (23) R 885 (34.84)
(20) L to (36) 1,484 (58.43) (11) L to (67) R 1,170 (46.06)
(20) R to (37) 1,487 (58.54) (11) R to (67) L 1,170 (46.06)
(42) L to (44) L 769 (30.28) (41) to (38) 1,518 (59.76)
(42) R to (44) R 769 (30.28) (41) to (39) R 1,581 (62.24)
(11) R to (12) 920 (36.22) (41) to (39) L 1,581 (62.24)
(11) L to (12) 920 (36.22) (41) to (40) R 1,499 (59.02)
(67) R to (67) L 1,045 (41.14) (41) to (40) L 1,499 (59.02)
(11) R to (67) R 1,040 (40.94) (41) to (15) R 1,186 (46.69)
(11) L to (67) L 1,040 (49.94) (41) to (15) L 1,186 (46.69)
(12) to (67) L 503 (19.80) (41) to (22) R 733 (28.86)
(12) to (67) R 503 (19.80) (41) to (22) L 733 (28.86)
(12) to (10) L 1,027 (40.43) (41) to (26) R 1,568 (61.73)
(12) to (10) R 1,027 (40.43) (41) to (26) L 1,568 (61.73)
(21) R to (21) L 1,322 (52.05) (41) to (25) 1,211 (47.68)
(15) R to (15) L 1,452 (57.17) (41) to (12) 1,299 (51.14)
(22) R to (22) L 1,452 (57.17) (41) to (21) R 962 (37.87)
(39) R to (39) L 1,392 (54.80) (41) to (21) L 962 (37.87)
(40) R to (40) L 1,402 (55.20) (41) to (17) R 1,333 (52.48)
(11) L to (17) R 1,149 (45.24) (41) to (17) L 1,333 (52.48)
(11) R to (17) L 1,149 (45.24)
19
[S3C0]5-1SPECIFICATIONS AND SERVICE DATA
3. Datum Dimensions

D: LUGGAGE COMPARTMENT
S5M0140A
Unit: mm (in)
Point to point Dimension Point to point Dimension
(45) to (48) L 913 (35.94) (41) to (65) R 1,105 (43.50)
(45) to (48) R 913 (35.94) (41) to (65)L 1,105 (43.50)
(45) to (47) L 876 (34.49) (41) to (45) 1,570 (61.81)
(45) to (47) R 876 (34.49) (41) to (43) R 1,436 (56.54)
(47) R to (47) L 1,426 (56.14) (41) to (43) L 1,436 (56.54)
(49)R to (49) L 1,478 (58.19) (41) to (48) L 1,576 (62.05)
(34) R to (34) L 945 (37.20) (41) to (48) R 1,576 (62.05)
(48) R to (46) R 992 (39.06) (65) R to (65) L 1,268 (49.92)
(48) L to (46) L 992 (39.06) (17) R to (76) 627 (24.68)
(70) R to (70) L 1,218 (47.95) (17) L to (76) 680 (26.77)
(61) R to (75) R 448 (17.64) (72) R to (72) L 1,118 (44.02)
(61) L to (75) L 448 (17.64) (74) R to (75) R 480 (18.90)
(17) R to (75) R 705 (27.76) (74) L to (75) L 480 (18.90)
(17) L to (75) L 705 (27.76) (17) R to (73) 518 (20.39)
(45) to (71) 913 (35.94) (17) L to (73) 476 (18.74)
20
5-1[S3D0]SPECIFICATIONS AND SERVICE DATA
3. Datum Dimensions

4. Datum Points and Dimensions Concerning On-Board Aiming
Adjustment
If headlight aiming is misaligned due to a damaged body panel, repair headlight mating surface using body
and headlight datum points as a guide.
NOTE:
It is recommended to conduct on-board aiming adjustment with headlights turned OFF. If turned ON dur-
ing the adjustment, the duration should be within two minutes.
S5M0141A
Unit: mm (in)
Point to point Dimension Point to point Dimension
(11) to (A) 890.6 (35.06) (11) to (C) 1,087.7 (42.82)
(11) to (B) 913.4 (35.96) (11) to (D) 1,023.7 (40.30)
21
[S400]5-1SPECIFICATIONS AND SERVICE DATA
4. Datum Points and Dimensions Concerning On-Board Aiming Adjustment

1. Front Hood and Hood Lock
S5M0390A
(1) Front hood
(2) Opener bracket
(3) Lever ASSY
(4) Cable
(5) Front hood stay(6) Hood lock ASSY
(7) Striker
(8) Seal (Front hood)
(9) Hinge (RH, LH)Tightening torque: N´m (kg-m, ft-lb)
T1:
14±5 (1.4±0.5, 10.1±3.6)
T2:33±10 (3.3±1.0, 23.9±7)
22
5-1[C100]COMPONENT PARTS
1. Front Hood and Hood Lock

2.
S5M0391A
\(1\)
\(2\)
\(3\)vehicle\)
\(4\) \(5\)
\(6\)
\(7\)
vehicle\)T
T1:
33\2611\2610.1,\2610.7\)
T2:70\2611\2610.1,\2610.7\)
23
[C200]5-1COMPONENT
2.

3. Rear Bumper
S5M0439A
(1) Bumper beam
(2) E/A foam
(3) Side upper bracket(4) Bumper face
(5) Bumper side plate
(6) Rear arch coverTightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
24
5-1[C300]COMPONENT PARTS
3. Rear Bumper