SUBARU FORESTER 2004 Service Repair Manual
Manufacturer: SUBARU, Model Year: 2004, Model line: FORESTER, Model: SUBARU FORESTER 2004Pages: 2870, PDF Size: 38.67 MB
Page 1691 of 2870
EN(H4DOTC)-61
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
Step Check Yes No
1 CHECK OPERATION OF STARTER MOTOR.Does the starter motor oper-
ate?Go to step 2.Go to step 3.
2 CHECK DTC.Is DTC displayed?
TION, Read Diagnostic Trouble
Code (DTC).>Inspect the rele-
vant DTC using
List of Diagnostic
Trouble Code
(DTC).
List of Diagnostic
Trouble Code
(DTC).>Go to step 3.
3 CHECK INPUT SIGNAL FOR STARTER MO-
TOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from starter
motor.
3) Turn the ignition switch to START.
4) Measure the power supply voltage between
starter motor connector terminal and engine
ground.
Connector & terminal
(B14) No. 1 (+) — Engine ground (
−):Is the voltage more than 10 V? Go to step 4.Go to step 5.
4 CHECK GROUND CIRCUIT OF STARTER
MOTOR.
1) Turn the ignition switch to OFF.
2) Measure the resistance of ground cable
between ground cable terminal and engine
ground.Is the resistance less than 5
Ω?Check the starter
motor.
Starter.>Repair open circuit
of ground cable.
5 CHECK HARNESS BETWEEN BATTERY
AND IGNITION SWITCH CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ignition
switch.
3) Measure the power supply voltage between
ignition switch connector and chassis ground.
Connector & terminal
(B72) No. 1 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 6.Check the follow-
ing and repair if
necessary.
Brown out
fuse
Open circuit
in harness
between igni-
tion switch and
battery.
6 CHECK HARNESS BETWEEN BATTERY
AND IGNITION SWITCH CONNECTOR.
1) Connect the connector to ignition switch.
2) Turn the ignition switch to START.
3) Measure the voltage between ignition
switch and chassis ground.
Connector & terminal
(B72) No. 3 (+) — Chassis ground (
−):Is the voltage more than 10 V? Repair open circuit
between ignition
switch and starter
motor circuit.Go to step 7.
7 CHECK POOR CONTACT.
Check poor contact in ignition switch connec-
tor.Is there poor contact in ignition
switch connector?Repair poor con-
tact in ignition
switch connector.Replace the igni-
tion switch.
Page 1692 of 2870
EN(H4DOTC)-62
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
C: CHECK POWER SUPPLY AND GROUND LINE OF ENGINE CONTROL MOD-
ULE (ECM)
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
LHD model
EN-02312
F74
B72
34
12
BATTERYIGNITION
SWITCH MAIN RELAY
SBF-4SBF-1
SBF-5
B72 TO FRONT OXYGEN (A/F) SENSOR
D16 D7
B12
A6
A7
B4
B1
D1
D2
A34B5
D6
B19
D14
No.11
B61F44
B47
B100
F2
E3 F60 1 2 3 5 6 4
ECM
EE
14
B134
B137 B135 A :
B :
C :B136
D :
14
7
3412
56
123
4
56
78
9
1011 12
1314 15 16
F60B47
B137
F2
B100F2
11
10
20
8
9 13
14
3
15
16
B135
F44
567
82 1
94 310
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 35
12345678
34
12 8910 11
12 13 14 15 16 17 18 19 20 21 22 23 2456 71234 5678910 11 12 13 14 15 16 17 18 19 20
567
82 1
94 310
22 23 11 12 13 14 15
24 25
2616 17
18 19 20 21
27 28 29 30 31
F74 B200
MT
MT
B134
56 7
82 1
94 310
24 22 23 25 11 12 13 14 15
26 27
2816 17
18 19 20 21
33 34 29
32 30 31
B136
56
782 1
94 310
24 22 23 2511 12 13
1415
26 27
2816
17 18 19 20 21
33 34 29
32 30
31 35
Page 1693 of 2870
EN(H4DOTC)-63
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
RHD model
B72B136
34
12
BATTERYIGNITION
SWITCH MAIN RELAY
SBF-4SBF-1
SBF-5
B72 DATA LINK CONNECTOR
D16 B4
B1
A6
A7
D7
B12
D1
D2
C19B5
B6
B19
D14
No.11B47
E2 B21 1 2 3 5 6 4
ECM
14
B134
B135
B136 A :
B :
C :
B137
D :
15
3
16 14 13
3412
56
123
4
56
78
9
1011 12
1314 15 16
B134B21
B47B135B137
EN-02313
E
E E
567
82 1
94 310
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 35
567
82 1
94 310
22 23 11 12 13 14 15
24 25
2616 17
18 19 20 21
27 28 29 30 31
A34
MTMT
56
782 1
94 310
24 22 23 2511 12 13
1415
26 27
2816
17 18 19 20 21
33 34 29
32 30
31 35
56 7
82 1
94 310
24 22 23 25 11 12 13 14 15
26 27
2816 17
18 19 20 21
33 34 29
32 30 31
D :
B :
C :
A :
Page 1694 of 2870
EN(H4DOTC)-64
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
Step Check Yes No
1 CHECK MAIN RELAY.
1) Turn the ignition switch to OFF.
2) Remove the main relay.
3) Connect the battery to main relay terminals
No. 1 and No. 2.
4) Measure the resistance between main relay
terminals.
Te r m i n a l s
No. 3 — No. 5:
No. 4 — No. 6:Is the resistance less than 10
Ω?Go to step 2.Replace the main
relay.
2 CHECK GROUND CIRCUIT FOR ECM.
1) Disconnect the connector from ECM.
2) Measure the resistance of harness
between ECM and chassis ground.
Connector & terminal
(B134) No. 6 — Chassis ground:
(B134) No. 7 — Chassis ground:
(B134) No. 34 — Chassis ground:
(B135) No. 1 — Chassis ground:
(B135) No. 12 — Chassis ground:
(B137) No. 1 — Chassis ground:
(B137) No. 2 — Chassis ground:
(B137) No. 7 — Chassis ground:
(B134) No. 34 — Chassis ground: (MT
model)Is the resistance less than 5
Ω?Go to step 3.Repair open circuit
in harness
between ECM
connector and
engine ground ter-
minal.
3 CHECK INPUT VOLTAGE OF ECM.
Measure the voltage between ECM connector
and chassis ground.
Connector & terminal
(B135) No. 19 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 4.Repair open or
ground short cir-
cuit of power sup-
ply circuit.
4 CHECK INPUT VOLTAGE OF ECM.
1) Turn the ignition switch to ON.
2) Measure the voltage between ECM con-
nector and chassis ground.
Connector & terminal
(B137) No. 14 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 5.Repair open or
ground short cir-
cuit of power sup-
ply circuit.
5 CHECK INPUT VOLTAGE OF MAIN RELAY.
Measure the voltage between main relay con-
nector and chassis ground.
Connector & terminal
(B47) No. 1 (+) — Chassis ground (
−):
(B47) No. 5 (+) — Chassis ground (
−):
(B47) No. 6 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 6.Repair open or
ground short cir-
cuit of power sup-
ply circuit.
6 CHECK INPUT VOLTAGE OF ECM.
1) Connect the main relay and ECM connec-
tor.
2) Turn the ignition switch to ON.
3) Measure the voltage between ECM con-
nector and chassis ground.
Connector & terminal
(B135) No. 5 (+) — Chassis ground (
−):
(B135) No. 6 (+) — Chassis ground (
−):
(B137) No. 16 (+) — Chassis ground (
−):Is the voltage more than 10 V? Check ignition
control system.
IGNITION CON-
TROL SYSTEM,
Diagnostics for
Engine Starting
Fa il u r e. >Repair open or
ground short cir-
cuit in harness
between ECM
connector and
main relay connec-
tor.
Page 1695 of 2870
EN(H4DOTC)-65
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
D: IGNITION CONTROL SYSTEM
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
LHD model
EN-02314
IGNITION
SWITCH
SBF-4SBF-1
B72B100
F2
F2
18
17
16
15 1 24
2
3
4
No.11
E
E
41
E3 F60
E31
E31
E32
E33
E34IGNITION COIL
No.1IGNITION COIL
No.2IGNITION COIL
No.3IGNITION COIL
No.4
E32E33E34
123
123
4
56
78
9
1011 12
1314 15 16
F60B135B72
34
12
3
1
23
1
2
5 4
6
7
8
3
1
23
1
2
567
82 1
94 310
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 351234 5678910 11 12 13 14 15 16 17 18 19 20
BATTERY
B135
ECM
Page 1696 of 2870
EN(H4DOTC)-66
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
RHD model
EN-02315
SBF-4SBF-1
B135
18
17
16
15
ECM
No.11
E
E
41
E31
E31
E32
E33
E34IGNITION COIL
No.1IGNITION COIL
No.2IGNITION COIL
No.3IGNITION COIL
No.4
E32E33E34
123
123
4
56
78
9
1011 12
1314 15 16
B21B135B72
34
12
5 4
6
7
8
3
1
23
1
23
1
23
1
2
B21
E2 IGNITION
SWITCH
B72
567
82 1
94 310
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 35
BATTERY
Page 1697 of 2870
EN(H4DOTC)-67
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
Step Check Yes No
1 CHECK SPARK PLUG CONDITION.
1) Remove the spark plug.
2) Check the spark plug condition.
plug.
2 CHECK IGNITION SYSTEM FOR SPARKS.
1) Connect the spark plug to ignition coil.
2) Release the fuel pressure.
PRESSURE, OPERATION, Fuel.>
3) Contact the spark plug’s thread portion on
engine.
4) While opening the throttle valve fully, crank
the engine to check that spark occurs at each
cylinder.Does spark occur at each cyl-
inder?Check fuel pump
system.
FUEL PUMP CIR-
CUIT, Diagnostics
for Engine Start-
ing Failure.>Go to step 3.
3 CHECK POWER SUPPLY CIRCUIT FOR IG-
NITION COIL & IGNITOR ASSY.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ignition coil
& ignitor ASSY.
3) Turn the ignition switch to ON.
4) Measure the power supply voltage between
ignition coil & ignitor ASSY connector and
engine ground.
Connector & terminal
(E31) No. 3 (+) — Engine ground (
−):
(E32) No. 3 (+) — Engine ground (
−):
(E33) No. 3 (+) — Engine ground (
−):
(E34) No. 3 (+) — Engine ground (
−):Is the voltage more than 10 V? Go to step 4.Repair the har-
ness and connec-
tor.
N
OTE:
In this case repair
the following:
Open circuit in
harness between
ignition coil & igni-
tor ASSY, and igni-
tion switch
connector
Poor contact in
coupling connector
4 CHECK HARNESS OF IGNITION COIL & IG-
NITOR ASSY GROUND CIRCUIT.
1) Turn the ignition switch to OFF.
2) Measure the resistance between ignition
coil & ignitor ASSY connector and engine
ground.
Connector & terminal
(E31) No. 2 — Engine ground:
(E32) No. 2 — Engine ground:
(E33) No. 2 — Engine ground:
(E34) No. 2 — Engine ground:Is the resistance less than 5
Ω?Go to step 5.Repair the har-
ness and connec-
tor.
NOTE:
In this case repair
the following:
Open circuit in
harness between
ignition coil & igni-
tor ASSY connec-
tor and engine
ground terminal
5 CHECK HARNESS BETWEEN ECM AND IG-
NITION COIL & IGNITOR ASSY CONNEC-
TOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Disconnect the connector from ignition coil
& ignitor ASSY.
4) Measure the resistance of harness
between ECM and ignition coil & ignitor ASSY
connector.
Connector & terminal
(B135) No. 15 — (E34) No. 1:
(B135) No. 16 — (E33) No. 1:
(B135) No. 17 — (E32) No. 1:
(B135) No. 18 — (E31) No. 1:Is the resistance less than 1
Ω?Go to step 6.Repair the har-
ness and connec-
tor.
N
OTE:
In this case repair
the following:
OPEN CIR-
CUIT IN HAR-
NESS BETWEEN
ECM AND IGNI-
TION COIL &
IGNITOR ASSY
CONNECTOR.
Poor contact in
coupling connector
Page 1698 of 2870
EN(H4DOTC)-68
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
6 CHECK HARNESS BETWEEN ECM AND IG-
NITION COIL & IGNITOR ASSY CONNEC-
TOR.
Measure the resistance of harness between
ECM and engine ground.
Connector & terminal:
(B135) No. 15 — Engine ground:
(B135) No. 16 — Engine ground:
(B135) No. 17 — Engine ground:
(B135) No. 18 — Engine ground:Is the resistance more than 1
MΩ?Go to step 7.Repair ground
short circuit in har-
ness between
ECM and ignition
coil & ignitor ASSY
connector.
7 CHECK POOR CONTACT.
Check poor contact in ECM connector.Is there poor contact in ECM
connector?Repair the poor
contact in ECM
connector.Replace the igni-
tion coil & ignitor
ASSY. Step Check Yes No
Page 1699 of 2870
EN(H4DOTC)-69
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
E: FUEL PUMP CIRCUIT
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
LHD model
EN-02316
F44
B135B137
B46R122
EE
M
RHDRHD 10 7
6
FUEL PUMP
RELAY
FUEL PUMP
CONTROL MODULE
FUEL
PUMP
SBF-5
B61
B46
R122
B135 B :
B137 D :
R15
R57
R58
R3
ECM
B99
B99R58
B99
R3
F44
7LHD LHDBATTERY
1
1
4
D28
B27
123456783412123456789102356
24
1
4
9
85
14
7
8
R15
567
82 1
94 310
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 35567
82 1
94 310
22 23 11 12 13 14 15
24 25
2616 17
18 19 20 21
27 28 29 30 31
123
45678
B :
D :
Page 1700 of 2870
EN(H4DOTC)-70
ENGINE (DIAGNOSTIC)
Diagnostics for Engine Starting Failure
RHD model
Step Check Yes No
1 CHECK OPERATING SOUND OF FUEL
PUMP.
Make sure that fuel pump is in operation for
two seconds when turning the ignition switch to
ON.
NOTE:
Fuel pump operation check can also be execut-
ed using Subaru Select Monitor.
For the procedure, refer to “Compulsory Valve
Operation Check Mode”.
tion Check Mode.>Does the fuel pump produce
operating sound?Check the fuel
injector circuit.
FUEL INJECTOR
CIRCUIT, Diag-
nostics for Engine
Starting Failure.>Display DTC.
OPERATION,
Read Diagnostic
Trouble Code
(DTC).>
EN-02317
B97
B135B137
R122
EE
M
10 7
6
FUEL PUMP
RELAY
FUEL PUMP
CONTROL MODULE
FUEL
PUMP
SBF-5
B46
R122
B135 B :
B137 D :
R15
R57
R58
R2
ECM
B98
B98R58
B97
R1
BATTERY
8
1
4
D28
B27
123456783412123456789102356
24
1
4
9
85
14
14
15
219
32
1234
5610 11 12 13 14 15716
23 3019 20
22 26 27 28 29817
24 3118
25
567
82 1
94 310
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 35567
82 1
94 310
22 23 11 12 13 14 15
24 25
2616 17
18 19 20 21
27 28 29 30 31
B46R15