SUBARU FORESTER 2004 Service Repair Manual
Manufacturer: SUBARU, Model Year: 2004, Model line: FORESTER, Model: SUBARU FORESTER 2004Pages: 2870, PDF Size: 38.67 MB
Page 2271 of 2870
EN(H4DOTC 2.5)-247
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
7 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Connect the accelerator pedal position sen-
sor connector.
3) Turn the ignition switch to ON.
4) Measure the voltage between ECM con-
nector and chassis ground.
Connector & terminal
(B136) No. 16 (+) — Chassis ground (
−):Is the voltage 4.8 V? Repair the poor
contact in ECM
connector.
Replace the ECM
if defective.Repair poor con-
tact in accelerator
pedal position sen-
sor connector.
Replace the accel-
erator pedal posi-
tion sensor if
defective. Step Check Yes No
Page 2272 of 2870
EN(H4DOTC 2.5)-248
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CF:DTC P2135 THROTTLE/PEDAL POSITION SENSOR/SWITCH “A”/“B” VOLT-
AGE RATIONALITY
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Erroneous idling
Poor driving performance
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
Page 2273 of 2870
EN(H4DOTC 2.5)-249
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
WIRING DIAGRAM:
EN-02364
B317
34
12
B22
125678
131415169101112
34
17181920
B21
123
4
56
78
9
1011 12
1314 15 16
B83
1
23456
B135
567
82 1
94 3
10
24 22 23 2511 12 13 14 15
26 27
2816 17 18 19
20 21
29 30 31 32 33 34 35
B:
B35D6
B135 B: C:
D4 D3
C18
B1 C35
D1 B4
D2
SBF-5
2
1
3
4
E
E57
3
6 4
1
2 2
3
15
16
E
5
EE
B137 D:ECM B309
B136
B122
1
E2 B21
E3 B22 B317
E56B47 35
2 1
4 3
D5C16C29
19122018
MAIN RELAYBATTERY
ELECTRONIC
THROTTLE
CONTROL ELECTRONIC
THROTTLE
CONTROL
RELAY
B83
B122
123456783412
56
B47
B137
567
82 1
94 3
10
22 23 11 12 13 14 15
24 25
2616 17
18 19 20 21
27 28 29 30 31
D:
B136
56
782 1
94 3
10
24 22 23 2511 12 13
1415
26 27
2816
17 18 19 20 21
33 34 29
32 30
31 35
C:
B309
34
12
E57
Page 2274 of 2870
EN(H4DOTC 2.5)-250
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK SENSOR OUTPUT.
1) Turn the ignition switch to ON.
2) Measure the voltage between ECM con-
nector terminals.
Connector & terminal
(B136) No. 18 (+) — (B136) No. 35 (
−):
3) Check the voltage change by shaking the har-
ness and connector of ECM, engine harness con-
nector and electronic throttle control connector.Is the voltage more than 0.4 V? Go to step 2.Go to step 4.
2 CHECK SENSOR OUTPUT.
1) Measure the voltage between ECM con-
nector terminals.
Connector & terminal
(B136) No. 29 (+) — (B136) No. 35 (
−):
2) Check the voltage change by shaking the har-
ness and connector of ECM, engine harness con-
nector and electronic throttle control connector.Is the voltage more than 0.8 V? Go to step 3.Go to step 4.
3 CHECK POOR CONTACT.
Check the poor contact in connector between
ECM and electronic throttle control.Is there poor contact? Repair the poor
contact.Go to step 14.
4 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Disconnect the connectors from the elec-
tronic throttle control.
4) Measure the resistance between ECM con-
nector and electronic throttle control connector.
Connector & terminal
(B136) No. 16 — (E57) No. 5:Is the resistance less than 1
Ω?Go to step 5.Repair the open
circuit of harness
connector.
5 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
Measure the resistance between ECM connec-
tor and chassis ground.
Connector & terminal
(B136) No. 16 — Chassis ground:
(B136) No. 18 — Chassis ground:
(B136) No. 29 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 6.Repair the ground
short circuit of har-
ness.
6 CHECK SENSOR POWER SUPPLY.
1) Connect the ECM connector.
2) Turn the ignition switch to ON.
3) Measure the voltage between electronic
throttle control connector and engine ground.
Connector & terminal
(E57) No. 5 (+) — Engine ground (
−):
4) Check the voltage change by shaking the
harness and connector of ECM and engine
harness connector while monitoring the value
with voltage meter.Is the voltage 4.5 — 5.5 V? Go to step 7.Repair the poor
contact in ECM
connector.
Replace the ECM
if defective.
7 CHECK SHORT CIRCUIT IN ECM.
1) Turn the ignition switch to OFF.
2) Measure the resistance between electronic
throttle control connector and engine ground.
Connector & terminal
(E57) No. 4 — Engine ground:
(E57) No. 6 — Engine ground:Is the resistance more than 10
Ω?Go to step 8.Repair the poor
contact in ECM
connector.
Replace the ECM
if defective.
Page 2275 of 2870
EN(H4DOTC 2.5)-251
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
8 CHECK SENSOR OUTPUT.
1) Connect all the connectors.
2) Turn the ignition switch to ON.
3) Read the data of main throttle sensor signal
using Subaru Select Monitor.
4) Check the voltage change by shaking the har-
ness and connector of ECM, engine harness con-
nector and electronic throttle control connector.Is the voltage less than 4.63
V?Go to step 9.Go to step 11.
9 CHECK SENSOR OUTPUT.
1) Read the data of sub throttle sensor signal
using Subaru Select Monitor.
2) Check the voltage change by shaking the har-
ness and connector of ECM, engine harness con-
nector and electronic throttle control connector.Is the voltage less than 4.73
V?Go to step 10.Go to step 11.
10 CHECK POOR CONTACT.
Check the poor contact in connector between
ECM and electronic throttle control.Is there poor contact? Repair the poor
contact.Temporary poor
contact occurred,
but it is normal at
present.
11 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Disconnect the connectors from the elec-
tronic throttle control.
4) Measure the resistance between ECM con-
nector and electronic throttle control connector.
Connector & terminal
(B136) No. 18 — (E57) No. 6:
(B136) No. 29 — (E57) No. 4:
(B136) No. 35 — (E57) No. 3:Is the resistance less than 1
Ω?Go to step 12.Repair the open
circuit of harness
connector.
12 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
1) Connect the ECM connector.
2) Measure the resistance between electronic
throttle control connector and engine ground.
Connector & terminal
(E57) No. 3 — Engine ground:Is the resistance less than 5
Ω?Go to step 13.Repair the poor
contact in ECM con-
nector. Replace the
ECM if defective.
13 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
1) Connect the ECM connector.
2) Turn the ignition switch to ON.
3) Measure the voltage between electronic
throttle control connector and engine ground.
Connector & terminal
(E57) No. 5 (+) — Engine ground (
−):
4) Check the voltage change by shaking the
harness and connector of ECM and engine
harness connector while monitoring the value
with voltage meter.Is the voltage more than 10 V? Go to step 14.Repair battery short
circuit in harness
between ECM con-
nector and elec-
tronic throttle control
connector. Step Check Yes No
Page 2276 of 2870
EN(H4DOTC 2.5)-252
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
14 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
1) Measure the voltage between electronic
throttle control connector and engine ground.
Connector & terminal
(E57) No. 4 (+) — Engine ground (
−):
(E57) No. 6 (+) — Engine ground (
−):
2) Check the voltage change by shaking the
harness and connector of ECM and engine
harness connector while monitoring the value
with voltage meter.Is the voltage less than 10 V? Go to step 15.Repair short circuit
in harness between
ECM connector and
electronic throttle
control connector.
15 CHECK HARNESS BETWEEN ECM AND
ELECTRONIC THROTTLE CONTROL.
1) Turn the ignition switch to OFF.
2) Disconnect the ECM connector.
3) Measure the resistance between ECM con-
nectors.
Connector & terminal
(B136) No. 18 — (B136) No. 35:
(B136) No. 29 — (B136) No. 35:Is the resistance more than 1
MΩ?Go to step 16.Repair short circuit
to sensor power
supply.
16 CHECK ELECTRONIC THROTTLE CON-
TROL HARNESS.
1) Disconnect the connector from ECM.
2) Disconnect the connectors from the elec-
tronic throttle control.
3) Measure the resistance between electronic
throttle control connector terminals.
Connector & terminal
(E57) No. 6 — (E57) No. 4:Is the resistance more than 1
MΩ?Repair the poor
contact in ECM con-
nector. Replace the
ECM if defective.Repair the short
circuit of harness. Step Check Yes No
Page 2277 of 2870
EN(H4DOTC 2.5)-253
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
CG:DTC P2138 THROTTLE/PEDAL POSITION SENSOR/SWITCH “D”/“E” VOLT-
AGE RATIONALITY
DTC DETECTING CONDITION:
Immediately at fault recognition
TROUBLE SYMPTOM:
Erroneous idling
Poor driving performance
CAUTION:
After repair or replacement of faulty parts, conduct Clear Memory Mode
WIRING DIAGRAM:
EN-02377
B315B83
B21
E
C:ECM
B136
B137
D:
C:B136
B137
D:
B122
B21
E2
B315
1
3
354126 C15
C17
C34
C16
C28
C35
D1D2
16
123
4
56
78
9
1011 12
1314 15 16
123456
B122
56
782 1
94 310
24 22 23 2511 12 13
1415
26 27
2816
17 18 19 20 21
33 34 29
32 30
31 35
567
82 1
94 310
22 23 11 12 13 14 15
24 25
2616 17
18 19 20 21
27 28 29 30 31
MAINSUB
ACCELERATOR
PEDAL
POSITION
SENSOR
B833
112345678
Page 2278 of 2870
EN(H4DOTC 2.5)-254
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ACCELERATOR PEDAL POSITION
SENSOR OUTPUT.
1) Turn the ignition switch to ON.
2) Measure the voltage between ECM con-
nector and terminal.
Connector & terminal
(B136) No. 17 (+) — (B136) No. 34 (
−):
(B136) No. 28 (+) — (B136) No. 35 (
−):
3) Check the voltage change by shaking the
harness and connector of ECM and accelera-
tor pedal position sensor connector and har-
ness.Is the voltage more than 0.4 V? Go to step 2.Go to step 3.
2 CHECK POOR CONTACT.
Check poor contact in connector between
ECM and accelerator pedal position sensor.Is there poor contact? Repair the poor
contact.Go to step 12.
3 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Disconnect the connector from the acceler-
ator pedal position sensor.
4) Measure the resistance between ECM con-
nector and accelerator pedal position sensor con-
nector.
Connector & terminal
(B136) No. 15 — (B315) No. 3:
(B136) No. 16 — (B315) No. 1:
(B136) No. 17 — (B315) No. 5:
(B136) No. 28 — (B315) No. 2:Is the resistance less than 1
Ω?Go to step 4.Repair the open
circuit of harness
connector.
4 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
Measure the resistance between ECM connec-
tor and chassis ground.
Connector & terminal
(B136) No. 15 — Chassis ground:
(B136) No. 16 — Chassis ground:
(B136) No. 17 — Chassis ground:
(B136) No. 28 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 5.Repair the ground
short circuit of har-
ness.
5 CHECK POWER SUPPLY OF ACCELERA-
TOR PEDAL POSITION SENSOR.
1) Connect the ECM connector.
2) Turn the ignition switch to ON.
3) Measure the voltage between accelerator
pedal position sensor connector and engine
ground.
Connector & terminal
(B315) No. 3 (+) — Engine ground (
−):
(B315) No. 1 (+) — Engine ground (
−):
4) Check the voltage change by shaking the
harness and connector of ECM while monitor-
ing the value with voltage meter.Is the voltage 4.5 — 5.5 V? Go to step 6.Repair the poor
contact in ECM con-
nector. Replace the
ECM if defective.
6 CHECK ACCELERATOR PEDAL POSITION
SENSOR.
Measure the resistance of accelerator pedal
position sensor.
Te r m i n a l s
No. 3 — No. 4:Is the resistance 1.2 — 4.8
kΩ?Go to step 7.Replace the accel-
erator pedal posi-
tion sensor.
Page 2279 of 2870
EN(H4DOTC 2.5)-255
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
7 CHECK ACCELERATOR PEDAL POSITION
SENSOR.
Measure the resistance of accelerator pedal
position sensor.
Te r m i n a l s
No. 1 — No. 6:Is the resistance 0.75 — 3.15
kΩ?Go to step 8.Replace the accel-
erator pedal posi-
tion sensor.
8 CHECK ACCELERATOR PEDAL POSITION
SENSOR.
Measure the resistance of accelerator pedal
position sensor without depressing the accel-
erator pedal.
Te r m i n a l s
No. 5 — No. 4:Is the resistance 0.2 — 0.8
kΩ?Go to step 9.Replace the accel-
erator pedal posi-
tion sensor.
9 CHECK ACCELERATOR PEDAL POSITION
SENSOR.
Measure the resistance of accelerator pedal
position sensor without depressing the accel-
erator pedal.
Te r m i n a l s
No. 2 — No. 6:Is the resistance 0.15 — 0.63
kΩ?Go to step 10.Replace the accel-
erator pedal posi-
tion sensor.
10 CHECK ACCELERATOR PEDAL POSITION
SENSOR.
Measure the resistance of accelerator pedal
position sensor with the accelerator pedal
depressed.
Te r m i n a l s
No. 5 — No. 4:Is the resistance 0.5 — 2.5
kΩ?Go to step 11.Replace the accel-
erator pedal posi-
tion sensor.
11 CHECK ACCELERATOR PEDAL POSITION
SENSOR.
Measure the resistance of accelerator pedal
position sensor with the accelerator pedal
depressed.
Te r m i n a l s
No. 2 — No. 6:Is the resistance 0.28 — 1.68
kΩ?Go to step 12.Replace the accel-
erator pedal posi-
tion sensor.
12 CHECK ACCELERATOR PEDAL POSITION
SENSOR OUTPUT.
1) Turn the ignition switch to OFF.
2) Connect all the connectors.
3) Turn the ignition switch to ON.
4) Read the data of main throttle sensor signal
and sub accelerator pedal position sensor sig-
nal using Subaru Select Monitor.
5) Check the voltage change by shaking the
harness and connector of ECM, engine har-
ness connector and accelerator pedal position
sensor connector harness.Is the voltage less than 4.8 V? Go to step 13.Go to step 14.
13 CHECK POOR CONTACT.
Check poor contact in connector between
ECM and accelerator pedal position sensor.Is there poor contact? Repair the poor
contact.Go to step 19. Step Check Yes No
Page 2280 of 2870
EN(H4DOTC 2.5)-256
ENGINE (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
14 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Disconnect the connector from the acceler-
ator pedal position sensor.
4) Measure the resistance between ECM con-
nector and accelerator pedal position sensor con-
nector.
Connector & terminal
(B136) No. 34 — (B315) No. 4:
(B136) No. 35 — (B315) No. 6:Is the resistance less than 1
Ω?Go to step 15.Repair the open
circuit of harness
connector.
15 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Connect the ECM connector.
2) Measure the resistance between accelera-
tor pedal position sensor connector and engine
ground.
Connector & terminal
(B315) No. 4 — Engine ground:
(B315) No. 6 — Engine ground:Is the resistance less than 5
Ω?Go to step 16.Repair the poor
contact in ECM con-
nector. Replace the
ECM if defective.
16 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Connect the ECM connector.
2) Turn the ignition switch to ON.
3) Measure the voltage between accelerator
pedal position sensor connector and engine
ground.
Connector & terminal
(B315) No. 1 (+) — Engine ground (
−):
(B315) No. 3 (+) — Engine ground (
−):
4) Check the voltage change by shaking the
harness and connector of ECM while monitor-
ing the value with voltage meter.Is the voltage less than 6 V? Go to step 17.Repair battery short
circuit in harness
between ECM con-
nector and acceler-
ator pedal position
sensor connector.
17 CHECK POWER SUPPLY OF ACCELERA-
TOR PEDAL POSITION SENSOR.
1) Measure the voltage between accelerator
pedal position sensor connector and engine
ground.
Connector & terminal
(B315) No. 2 (+) — Engine ground (
−):
(B315) No. 5 (+) — Engine ground (
−):
2) Check the voltage change by shaking the
harness and connector of ECM while monitor-
ing the value with voltage meter.Is the voltage less than 4.8 V? Go to step 18.Repair short circuit
in harness between
ECM connector and
accelerator pedal
position sensor con-
nector.
18 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Connect the accelerator pedal position sen-
sor connector.
3) Turn the ignition switch to ON.
4) Measure the voltage between ECM connector
and chassis ground.
Connector & terminal
(B136) No. 17 (+) — Chassis ground (
−):
(B136) No. 28 (+) — Chassis ground (
−):Is the voltage less than 4.8 V? Go to step 19.Repair poor contact
in accelerator pedal
position sensor con-
nector. Replace the
accelerator pedal
position sensor if
defective. Step Check Yes No