lock SUBARU FORESTER 2004 Service Repair Manual

4AT(H4SO)-76
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
7 CHECK OUTPUT SIGNAL EMITTED FROM
TCM.
1) Return the engine to idling speed and move
select lever to “N” range.
2) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 7 (+) — Chassis ground (
−):Is the voltage less than 0.5 V? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 10.
8 CHECK OUTPUT SIGNAL EMITTED FROM
TCM USING SUBARU SELECT MONITOR.
1) Connect the connectors to TCM and trans-
mission.
2) Lift-up the vehicle and place rigid rack.
N
OTE:
Raise all wheels off ground.
3) Connect the Subaru Select Monitor to data
link connector.
4) Start the engine and turn Subaru Select
Monitor switch to ON.
5) Start the engine and warm-up the transmis-
sion until ATF temperature is above 80°C
(176°F).
N
OTE:
If ambient temperature is below 0°C (32°F),
drive the vehicle until ATF reaches its operating
temperature.
6) Read the data of lock-up duty solenoid
using Subaru Select Monitor.
 Lock-up duty solenoid is indicated in “%”.
7) Move the selector lever to “D” range and
slowly increase vehicle speed to 60 km/h (37
MPH). Wheels will lock-up.
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>Is the value 95%? Go to step 9.Go to step 10.
9 CHECK OUTPUT SIGNAL EMITTED FROM
TCM USING SUBARU SELECT MONITOR.
1) Return the engine to idling speed and move
selector lever to “N” range.
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. Mode.>
2) Read the data of lock-up duty solenoid
using Subaru Select Monitor.Is the value 5%? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 10. Step Check Yes No

4AT(H4SO)-77
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
10 CHECK POOR CONTACT.Is there poor contact in lock-up
duty solenoid circuit?Repair poor con-
tact.Replace the TCM.
Transmission Con-
trol Module
(TCM).>
11 CHECK LOCK-UP DUTY SOLENOID (IN
TRANSMISSION).
1) Remove the transmission connector from
bracket.
2) Drain the ATF.
CAUTION:
Do not drain the ATF until it cools down.
3) Remove the oil pan and disconnect con-
nector from lock-up duty solenoid.
4) Measure the resistance between lock-up
duty solenoid connector and transmission
ground.
Te r m i n a l s
No. 1 — Transmission ground:Is the resistance 10 — 17 Ω? Go to step 12.Replace the lock-
up duty solenoid.
Shift Solenoids,
Duty Solenoids
and ATF Tempera-
ture Sensor.>
12 CHECK HARNESS CONNECTOR BETWEEN
LOCK-UP DUTY SOLENOID AND TRANS-
MISSION.
Measure the resistance of harness between
lock-up duty solenoid and transmission con-
nector.
Connector & terminal
(T4) No. 13 — (AT3) No. 1:Is the resistance less than 1
Ω?Go to step 13.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
13 CHECK HARNESS CONNECTOR BETWEEN
LOCK-UP DUTY SOLENOID AND TRANS-
MISSION.
Measure the resistance of harness between
transmission connector and transmission
ground.
Connector & terminal
(T4) No. 13 — Transmission ground:Is the resistance more than 1
MΩ?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in lock-
up duty solenoid
and transmission.Repair the short
circuit in harness
between lock-up
duty solenoid and
transmission con-
nector. Step Check Yes No

4AT(H4SO)-81
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
P: DTC 93 REAR VEHICLE SPEED SENSOR
DTC DETECTING CONDITION:
The input signal circuit of TCM is open or shorted.
TROUBLE SYMPTOM:
 No lock-up.
 Tight corner braking phenomenon is occurred.
WIRING DIAGRAM:
AT-01828
19
20
B11
B299
T4
TCMB55 B:
B24
A19
SHIELD AND
SENSOR GROUND
JOINT CONNECTOR
LHD: LHD MODEL
: RHD MODEL
REAR VEHICLE
B55
123 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24
B11
12 34
5678
9
13 14 15
20 19 1716 10 11 12
18
SPEED SENSOR
B54
1234 5 6 7 8 9
10 11 12 13 14 15 16 17 18
19 20 21 22 23 24
B299
12345678
B54 A:
RHD
61
2
RHD 8
LHD3
7
A:
B:

4AT(H4SO)-110
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Symptom Related Diagnostic
15.Symptom Related Diagnostic
A: INSPECTION
Symptom Problem parts
Starter does not rotate when select lever is in “P” or “N” range;
starter rotates when select lever is in “R”, “D”, “3” or “2” range. Inhibitor switch
 Select cable
 Select lever
 Starter motor and harness
Abnormal noise when select lever is in “P” or “N” range. Strainer
 Transfer duty solenoid
 Oil pump
Drive plate
 ATF level too high or too low
Hissing noise occurs during standing start. Strainer
 ATF level too high or too low
Noise occurs while driving in “D1”.  Final gear
 Planetary gear
 Reduction gear
 Differential gear oil level too high or too low Noise occurs while driving in “D2”.
Noise occurs while driving in “D3”. Final gear
 Low & reverse brake
 Reduction gear
 Differential gear oil level too high or too low
Noise occurs while driving in “D4”. Final gear
 Low & reverse brake
 Planetary gear
 Reduction gear
 Differential gear oil level too high or too low
Engine stalls while shifting from “1” range to another. Control valve
 Lock-up damper
 Engine performance
 Input shaft
Vehicle moves when select lever is in “N” range.  Low clutch
Shock occurs when select lever is moved from “N” to “D” range.TCM
Harness
 Control valve
 ATF deterioration
Excessive time lag occurs when select lever is moved from “N”
to “D” range. Control valve
 Low clutch
 Line pressure duty solenoid
 Seal ring
 Front gasket transmission case
Shock occurs when select lever is moved from “N” to “R” range.TCM
Harness
 Control valve
 ATF deterioration
Excessive time lag occurs when select lever is moved from “N”
to “R” range. Control valve
 Low & reverse clutch
 Reverse clutch
 Line pressure duty solenoid
 Seal ring
 Front gasket transmission case
Vehicle does not start in any shift range (engine stalls). Parking brake mechanism
 Planetary gear

4AT(H4SO)-112
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Symptom Related Diagnostic
No shift occurs from 3rd to 4th gear.TCM
 Shift solenoid 1
 ATF temperature sensor
 Control valve
2-4 brake
Engine brake is not effected when select lever is in “3” range. Inhibitor switch
TCM
 Throttle position sensor
 Control valve
Engine brake is not effected when select lever is in “3” or “2”
range. Control valve
Engine brake is not effected when select lever is in “1” range. Control valve
 Low & reverse brake
Shift characteristics are erroneous. Inhibitor switch
TCM
 Front vehicle speed sensor
 Rear vehicle speed sensor
 Throttle position sensor
 Control valve
 Ground earth
No lock-up occurs.TCM
 Throttle position sensor
 ATF temperature sensor
 Control valve
 Lock-up facing
 Engine speed signal
Parking brake is not effected.  Select cable
 Select lever
 Parking mechanism Shift lever cannot be moved or is hard to move from “P” range.
ATF spurts out.  ATF level too high
Differential oil spurts out.  Differential gear oil too high
Differential oil level changes excessively. Seal pipe
 Double oil seal
Odor is produced from ATF supply pipe.High clutch
2-4 brake
 Low & reverse clutch
 Reverse clutch
 Lock-up facing
 ATF deterioration
Shock occurs from 1st to 2nd gear.TCM
 Throttle position sensor
 2-4 brake duty solenoid
 ATF temperature sensor
 Line pressure duty solenoid
 Control valve
2-4 brake
 ATF deterioration
 Engine performance
 2-4 brake timing solenoid
Slippage occurs from 1st to 2nd gear.TCM
 Throttle position sensor
 2-4 brake duty solenoid
 ATF temperature sensor
 Line pressure duty solenoid
 Control valve
2-4 brake
 2-4 brake timing solenoid
High clutch Symptom Problem parts

4AT(H4SO)-114
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Symptom Related Diagnostic
Shock occurs when select lever is moved from “2” to “1” range.TCM
 Throttle position sensor
 ATF temperature sensor
 Line pressure duty solenoid
 Control valve
 Low & reverse clutch
 ATF deterioration
 2-4 brake duty solenoid
 2-4 brake timing solenoid
 Low clutch timing solenoid
Shock occurs when accelerator pedal is released at medium
speeds.TCM
 Throttle position sensor
 ATF temperature sensor
 Line pressure duty solenoid
 Control valve
 Lock-up damper
 Engine performance
 2-4 brake duty solenoid
 2-4 brake timing solenoid
 Low clutch timing solenoid
Vibration occurs during straight-forward operation.TCM
 Lock-up duty solenoid
 Lock-up facing
 Lock-up damper
HOLD switch
Vibration occurs during turns (tight corner “braking” phenomenon).TCM
 Front vehicle speed sensor
 Rear vehicle speed sensor
 Throttle position sensor
 ATF temperature sensor
 Transfer clutch
Transfer valve
 Transfer duty solenoid
 ATF deterioration
Harness
HOLD switch
Front wheel slippage occurs during standing starts.TCM
 Front vehicle speed sensor
FWD switch
 Throttle position sensor
 ATF temperature sensor
 Control valve
 Transfer clutch
Transfer valve
 Transfer pipe
 Transfer duty solenoid
Vehicle is not set in FWD mode.TCM
FWD switch
 Transfer clutch
Transfer valve
 Transfer duty solenoid
Select lever is hard to move. Select cable
 Select lever
 Detente spring
 Manual plate
Select lever is too hard to move (unreasonable resistance). Detente spring
 Manual plate Symptom Problem parts

4AT(H4DOTC)-4
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Check List for Interview
2. Check List for Interview
A: CHECK
Check the following items when problem has occurred.
NOTE:
Use copies of this page for interviewing customers.
Customer’s name
Date of purchase
Date of repair
Trans. model TRANSMISSION VIN
Odometer readingkm/h or miles
Frequency❏ Continuous ❏ Intermittent ( times a day)
Weather❏ Fine ❏ Cloudy ❏ Rainy ❏ Snowy
❏ Va r i o u s / O t h e r s
()
Place❏ High ❏ Suburbs ❏ Inner city ❏ Uphill ❏ Rough road
❏ Others
()
Outdoor temperature❏ Hot ❏ War m ❏ Cool ❏ Cold
Vehicle speedkm/h (MPH)
AT warning light (POWER indicator
light)❏ Continuously blinking❏ Not blinking
Select lever position❏ P ❏ R ❏ N ❏ D ❏ 3 ❏ 2 ❏ 1
Driving condition❏ Not affected
❏ At racing
❏ While decelerating❏ At starting
❏ While accelerating
❏ While turning (❏ RH / ❏ LH)❏ While idling
❏ While cruising
POWER switch❏ ON / ❏ OFF
HOLD switch❏ ON / ❏ OFF
Symptoms❏ No up-shift
❏ No down-shift
❏ No kick down
❏ Vehicle does not move (❏ Any position ❏ Particular position)
❏ Lock-up malfunction
❏ Noise or vibration
❏ Shift shock or slip
❏ Select lever does not move
❏ Others
()

4AT(H4DOTC)-11
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Electrical Components Location
3. SOLENOID
(1) Line pressure linear solenoid (4) Low clutch duty solenoid (7) Lock-up duty solenoid
(2) High clutch duty solenoid (5) Transfer duty solenoid
(3) 2-4 brake duty solenoid (6) Low & reverse duty solenoid
(6)
AT-00378
(7)
AT-01837
AT-00379
(1)(2)(3)(4)
(5)(6)
(7)
(2) (3) (4)
(7) (6) (5)
(1)
AT-00380

4AT(H4DOTC)-13
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Transmission Control Module (TCM) I/O Signal
Accelerator pedal position
sensor (2.5 L model)
B55 19Throttle fully closed. More than 0.2
—
Throttle position sensor (2.0
L model)Throttle fully open. Less than 4.6
Accelerator pedal position
sensor power supply (2.5 L
model)B55 10 Ignition switch ON
(with engine OFF)Approx. 5 —
Throttle position sensor
power supply (2.0 L model)
ATF temperature sensor B55 21ATF temperature 20°C
(68°F)3.5 — 4.3 3.9 k — 4.7 k
ATF temperature 80°C
(176°F)1.5 — 1.9 500 — 600
Rear vehicle speed sensor B55 24Vehicle speed at least
20 km/h (12 MPH)More than 2 (AC range) —
Front vehicle speed sensor B55 6Vehicle stopped. 0
450 — 750
Vehicle speed at least
20 km/h (12 MPH)More than 1 (AC range)
Torque converter turbine
speed sensorB55 7Engine idling after warm-
up. (“D” range)0
450 — 750
Engine idling after warm-
up. (“N” range)More than 1 (AC range)
Vehicle speed output signal B56 1Vehicle speed at least
10 km/h (6 MPH)Less than 1←
→More than 4—
Engine speed signal B55 13Ignition switch ON
(with engine OFF)Less than 1
—
Ignition switch ON
(with engine ON)More than 5
(AC range)
Line pressure linear solenoid B56 20Ignition switch ON
(with engine OFF)
“R” range and throttle fully
closed after warm-up.5 — 7
4.0 — 8.0
Ignition switch ON
(with engine OFF)
“R” range and throttle fully
open after warm-up.3 — 5
Lock-up duty solenoid B56 5When lock up occurs. More than 10.5
2.0 — 4.5
When lock up is released. Less than 1
Transfer duty solenoid B56 4“P” or “N” range Less than 1
2.0 — 4.5
Throttle fully open and with
select lever in 1st gear.More than 10.5
2-4 brake duty solenoid B56 6“P” or “N” range More than 10.5
2.0 — 4.5
2nd or 4th gear Less than 1
High clutch duty solenoid B56 83rd or 4th gear Less than 1
2.0 — 4.5
“P” or “N” range More than 10.5
Low clutch duty solenoid B56 91st or 2nd gear Less than 1
2.0 — 4.5
“P” or “N” range More than 10.5
Low & reverse duty solenoid B56 7“P” or “N” range More than 10.5
2.0 — 4.5
“1” range More than 5
HOLD switch B54 2HOLD switch ON Less than 1
—
HOLD switch OFF More than 10.5 Check with ignition switch ON.
ItemConnector
No.Terminal No. Measuring conditions Voltage (V)Resistance
to chassis
ground (Ω)

4AT(H4DOTC)-14
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Transmission Control Module (TCM) I/O Signal
POWER switch B54 8POWER switch ON Less than 1
—
POWER switch OFF More than 8
POWER indicator light B56 25Light ON Less than 1
—
Light OFF More than 9
ABS signal B54 12ABS switch ON Less than 1
—
ABS switch OFF 6.5 — 15
Front vehicle speed sensor
groundB55 15 — 0 Less than 1
Rear vehicle speed sensor
groundB55 23 — 0 Less than 1
Combination meter B54 6 Ignition switch ON Pulse signal —
System ground lineB55 17
— 0 Less than 1 B56 2
B56 3
B55 8
Sensor ground line 3 B55 9 — 0 Less than 1
Sensor ground line 4 B56 19 — 0 Less than 1
Range lock signal B56 18“D” range 0 km/h (0 MPH) More than 10.5
20 — 40
“D” range 20 km/h
(12 MPH)Less than 1
Data link signal (Subaru
Select Monitor)B56 12 — — —
CAN communication signal
(+)B55 3 Ignition switch ON Pulse signal —
CAN communication signal
(−)B55 12 Ignition switch ON Pulse signal —Check with ignition switch ON.
ItemConnector
No.Terminal No. Measuring conditions Voltage (V)Resistance
to chassis
ground (Ω)