light TOYOTA HILUX 2023 Repair Manual

1964-1. Before driving
HILUX_OM_OM0K789E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When driving the vehicle
● Use engine braking (downshift) to maintain a safe speed when driving
down a steep hill.
Using the brakes continuously may cause the brakes to overheat and lose
effectiveness. ( P. 2 3 1 )
● Do not adjust the positions of the steering wheel, the seat, or the inside or
outside rear view mirrors while driving.
Doing so may result in a loss of vehicle control.
● Always check that all passengers’ arms, heads or other parts of their body
are not outside the vehicle.
● On vehicles with manual transmission, observe the following to prevent
the clutch from being damaged.
• Do not operate the clutch halfway for a long period of time unless it is
necessary.
• Do not operate the clutch half or partial engaged to control the vehicle
speed, such as to drive the vehicle at a low speed, to hold the vehicle
on a slope, etc.
• Do not depress the brake pedal during operating the clutch half or par-
tial engaged.
Doing so could not only speed up the clutch wear, but also damage the
clutch or even cause a fatal accident such as vehicle fire.
■ When driving on slippery road surfaces
● Sudden braking, acceleration and steering may cause tire slippage and
reduce your ability to control the vehicle.
● Sudden acceleration, engine braking due to shifting, or changes in engine
speed could cause the vehicle to skid.
● After driving through a puddle, lightly depress the brake pedal to make
sure that the brakes are functioning properly. Wet brake pads may prevent
the brakes from functioning properly. If the brakes on only one side are wet
and not functioning properly, steering control may be affected.

1984-1. Before driving
HILUX_OM_OM0K789E_(EE)
WARNING
Observe the following precautions.
Failure to do so may result in death or serious injury.
■ When the vehicle is stopped
● Do not race the engine.
If the vehicle is in any gear other than P (vehicles with automatic transmis-
sion only) or N, the vehicle may accelerate suddenly and unexpectedly,
causing an accident.
● On vehicles with automatic transmission, in order to prevent accidents due
to the vehicle rolling away, always keep depressing the brake pedal while
the engine is running, and apply the parking brake as necessary.
● If the vehicle is stopped on an incline, in order to prevent accidents caused
by the vehicle rolling forward or backward, always depress the brake pedal
and securely apply the parking brake as needed.
● Avoid revving or racing the engine.
Running the engine at high speed while the vehicle is stopped may cause
the exhaust system to overheat, which could result in a fire if combustible
material is nearby.
■ When the vehicle is parked
● Do not leave glasses, cigarette lighters, spray cans, or soft drink cans in
the vehicle when it is in the sun.
Doing so may result in the following:
• Gas may leak from a cigarette lighter or spray can, and may lead to a
fire.
• The temperature inside the vehicle may cause the plastic lenses and
plastic material of glasses to deform or crack.
• Soft drink cans may fracture, causing the contents to spray over the
interior of the vehicle, and may also cause a short circuit in the vehicle’s
electrical components.
● Do not leave cigarette lighters in the vehicle. If a cigarette lighter is in a
place such as the glove box or on the floor, it may be lit accidentally when
luggage is loaded or the seat is adjusted, causing a fire.
● Do not attach adhesive discs to the windshield or windows. Do not place
containers such as air fresheners on the instrument panel or dashboard.
Adhesive discs or containers may act as lenses, causing a fire in the vehi-
cle.
● Do not leave a door or window open if the curved glass is coated with a
metallized film such as a silver-colored one. Reflected sunlight may cause
the glass to act as a lens, causing a fire.

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4-1. Before driving
Driving
HILUX_OM_OM0K789E_(EE)
Trailer towing (with towing hitch)
◆Weight limits
Check the allowable towing capacity, GVM (Gross Vehicle Mass),
MPAC (Maximum Permissible Axle Capacity), and permissible
drawbar load before towing. ( P. 622)
◆Towing hitch/bracket
Toyota recommends the use of the Toyota hitch/bracket for your
vehicle. Other products of a suitable nature and comparable quality
may also be used.
For vehicles where the towing device blocks any of the lights or
license plate, the following shall be observed:
● Do not use towing devices that cannot be easily removed or
repositioned.
● Towing devices must be removed or repositioned when not in
use.
: Models for model code destination Blank (for Kazakhstan and Russia) and W
(See “Checking your vehicle’s model” if you are not
sure of which model your vehicle is. [ P. 12]).
Your vehicle is designed primarily as a passenger-and-load-car-
rying vehicle. Towing a trailer will have an adverse effect on han-
dling, performance, braking, durability, and fuel consumption.
Your safety and satisfaction depend on the proper use of correct
equipment and cautious driving habits. For your safety and the
safety of others, do not overload the vehicle or trailer.
To tow a trailer safely, use extreme care and drive the vehicle in
accordance with the trailer’s characteristics and operating con-
ditions.
Toyota warranties do not apply to damage or malfunction
caused by towing a trailer for commercial purposes.
Ask your local authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer for further details before towing,
as there are additional legal requirements in some countries.

2084-1. Before driving
HILUX_OM_OM0K789E_(EE)
Your vehicle will handle differently when towing a trailer. In order to
avoid accident death or serious injury, keep the following in mind
when towing:
■Checking connections between trailer and lights
Stop the vehicle and check the operation of the connection between
the trailer and lights after driving for a brief period as well as before
starting off.
■Practicing driving with a coupled trailer
● Get the feel for turning, stopping and reversing with the trailer
coupled by practicing in an area with no or light traffic.
● When reversing with a coupled trailer, hold the section of the
steering wheel nearest to you and rotate clockwise to turn the
trailer left or counterclockwise to turn it right. Always rotate a little
at a time to prevent steering error. Have someone guide you
when reversing to lessen the risk of accident.
■Increasing vehicle-to-vehicle distance
At a speed of 10 km/h (6 mph), the distance to the vehicle running
ahead of you should be equivalent to or greater than the combined
length of your vehicle and trailer. Avoid sudden braking that may
cause skidding. Otherwise, the vehicle may spin out of control. This
is especially true when driving on wet or slippery road surfaces.
■Sudden acceleration/steering input/cornering
Executing sharp turns when towing may result in the trailer colliding
with your vehicle. Decelerate well in advance when approaching
turns and take them slowly and carefully to avoid sudden braking.
■Important points regarding turning
The wheels of the trailer will travel closer to the inside of the curve
than the wheels of the vehicle. To make allowance for this, take the
turns wider than you would normally do.
Guidance

2134-1. Before driving
4
Driving
HILUX_OM_OM0K789E_(EE)
■Tire information
● Increase the tire inflation pressure to 20.0 kPa (0.2 kgf/cm2 or bar, 3 psi)
greater than the recommended value when towing. ( P. 640)
● Increase the air pressure of the trailer tires in accordance with the total
trailer weight and according to the values recommended by the manufac-
turer of your trailer.
■ Tr a i l e r l i g h ts
Check that the turn signal lights and stoplights are operating correctly every
time you hitch up the trailer. Direct ly wiring up to your vehicle may damage
the electrical system and stop the lights from functioning correctly.
■ When towing a trailer
Disable the following systems, as the systems may not operate properly.
● LDA (Lane Departure Alert With Yaw Assist Function) (If equipped)
( P. 283)
● Dynamic radar cruise control (If equipped) (P. 300)
● Cruise control (If equipped) (P. 316)
● Toyota parking assist-sensor (If equipped) (P. 320)
■ Break-in schedule
Toyota recommends that vehicles fitted with new power train components
should not be used for towing trailers for the first 800 km (500 miles).
■ Safety checks before towing
● Check that the maximum load limit for the towing hitch/bracket and hitch ball
is not exceeded. Bear in mind that the coupling weight of the trailer will add
to the load exerted on the vehicle. Also make sure that the total load exerted
on the vehicle is within the range of the weight limits. ( P. 211)
● Ensure that the trailer load is secure.
● Supplementary outside rear view mirrors should be added to the vehicle if
the traffic behind cannot be clearly seen with standard mirrors. Adjust the
extending arms of these mirrors on both sides of the vehicle so that they
always provide maximum visibility of the road behind.
■ Maintenance
● Maintenance must be performed more frequently when using the vehicle for
towing due to the greater weight burden placed on the vehicle compared to
normal driving.
● Retighten all bolts securing the hitching ball and bracket after towing for
approximately 1000 km (600 miles).

2174-1. Before driving
4
Driving
HILUX_OM_OM0K789E_(EE)
■Tire information
● Increase the tire inflation pressure to 20.0 kPa (0.2 kgf/cm2 or bar, 3 psi)
greater than the recommended value when towing. ( P. 640)
● Increase the air pressure of the trailer tires in accordance with the total
trailer weight and according to the values recommended by the manufac-
turer of your trailer.
■ Tr a i l e r l i g h ts
Check that the turn signal lights and stoplights are operating correctly every
time you hitch up the trailer. Direct ly wiring up to your vehicle may damage
the electrical system and stop the lights from functioning correctly.
■ When towing a trailer
Disable the following systems, as the systems may not operate properly.
● LDA (Lane Departure Alert With Yaw Assist Function) (If equipped)
( P. 283)
● Dynamic radar cruise control (If equipped) (P. 300)
● Cruise control (If equipped) (P. 316)
● Toyota parking assist-sensor (If equipped) (P. 320)
■ Break-in schedule
Toyota recommends that vehicles fitted with new power train components
should not be used for towing trailers for the first 800 km (500 miles).
■ Safety checks before towing
● Check that the maximum load limit for the towing hitch/bracket and hitch ball
is not exceeded. Bear in mind that the coupling weight of the trailer will add
to the load exerted on the vehicle. Also make sure that the total load exerted
on the vehicle is within the range of the weight limits. ( P. 215)
● Ensure that the trailer load is secure.
● Supplementary outside rear view mirrors should be added to the vehicle if
the traffic behind cannot be clearly seen with standard mirrors. Adjust the
extending arms of these mirrors on both sides of the vehicle so that they
always provide maximum visibility of the road behind.
■ Maintenance
● Maintenance must be performed more frequently when using the vehicle for
towing due to the greater weight burden placed on the vehicle compared to
normal driving.
● Retighten all bolts securing the hitching ball and bracket after towing for
approximately 1000 km (600 miles).

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4-2. Driving procedures
Driving
HILUX_OM_OM0K789E_(EE)
Engine (ignition) switch (vehicles without
smar t entr y & start system)
Automatic transmission (gasoline engine)
Check that the parking brake is set.
Check that the shift lever is set in P.
Firmly depress the brake pedal.
Turn the engine switch to the “START” position to start the engine.
Automatic transmission (diesel engine)
Check that the parking brake is set.
Check that the shift lever is set in P.
Firmly depress the brake pedal.
Turn the engine switch to the “ON” position.
The indicator turns on.
After the indicator light goes out, turn the engine switch to the
“START” position to start the engine.
Manual transmission (gasoline engine)
Check that the parking brake is set.
Check that the shift lever is set in N.
Firmly depress the clutch pedal.
Turn the engine switch to the “START” position to start the engine.
Manual transmission (diesel engine)
Check that the parking brake is set.
Check that the shift lever is set in N.
Firmly depress the clutch pedal.
Turn the engine switch to the “ON” position.
The indicator turns on.
After the indicator light goes out, turn the engine switch to the
“START” position to start the engine.
Starting the engine
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2214-2. Driving procedures
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Driving
HILUX_OM_OM0K789E_(EE)
■ When the steering lock cannot be released
■ Key reminder function
A buzzer sounds if the driver’s door is opened while the engine switch is in
the “LOCK” or “ACC” position to remind you to remove the key.
When starting the engine, the engine
switch may seem stuck in the “LOCK”
position. To free it, turn the key while turn-
ing the steering wheel slightly left and
right.
WARNING
■ When starting the engine
Always start the engine while sitting in the driver’s seat. Do not depress the
accelerator pedal while starting the engine under any circumstances.
Doing so may cause an accident resulting in death or serious injury.
■ Caution when driving
Do not turn the engine switch to the “LOCK” position while driving.
If in an emergency, you must turn the engine off while the vehicle is moving,
turn the engine switch only to the “ACC” position to stop the engine. An
accident may result if the engine is stopped while driving. ( P. 555)
NOTICE
■To prevent battery discharge
Do not leave the engine switch in the “ACC” or “ON” position for long peri-
ods of time without the engine running.
■ When starting the engine
● Do not crank the engine for more than 30 seconds at a time. This may
overheat the starter and wiring system.
● Do not race a cold engine.
● If the engine becomes difficult to start or stalls frequently, have your vehi-
cle checked by any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer immediately.

2224-2. Driving procedures
HILUX_OM_OM0K789E_(EE)
Engine (ignition) switch (vehicles with
smar t entr y & start system)
Automatic transmission
Check that the parking brake is set.
Check that the shift lever is set in P.
Firmly depress the brake pedal.
A message will be displayed on the
multi-information display. If it is not
displayed, the engine cannot be
started.
Press the engine switch shortly
and firmly.
When operating the engine switch,
one short, firm press is enough. It
is not necessary to press and hold
the switch.
The engine will crank until it starts
or for up to 30 seconds, whichever
is less.
Continue depressing the brake pedal until the engine is completely started.
Diesel engine only: the indicator turns on. The engine will start after
the indicator light goes out.
The engine can be started from any engine switch mode.
Performing the following operations when carrying the elec-
tronic key on your person starts the engine or changes engine
switch modes.
Starting the engine
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2234-2. Driving procedures
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Driving
HILUX_OM_OM0K789E_(EE)
Manual transmission
Check that the parking brake is set.
Check that the shift lever is set in N.
Firmly depress the clutch pedal.
A message will be displayed on the
multi-information display. If it is not
displayed, the engine cannot be
started.
Press the engine switch shortly
and firmly.
When operating the engine switch,
one short, firm press is enough. It
is not necessary to press and hold
the switch.
The engine will crank until it starts
or for up to 30 seconds, whichever
is less.
Continue depressing the clutch pedal until the engine is completely
started.
Diesel engine only: the indicator turns on. The engine will start after
the indicator light goes out.
The engine can be started from any engine switch mode.
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