TOYOTA SIENNA 2007 Service Repair Manual

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–17
BC
DIAGNOSTIC TROUBLE CODE CHART
HINT:
• If a trouble code is displayed during the DTC check, check
the circuit indicated by the DTC. For details of each code,
turn to the page for the respective DTC Code. in the DTC
chart.
• Inspect the fuse and relay before investigating the trouble
areas as shown in the table below.
DTC chart of ABS:
DTC Code Detection Item Trouble Area See page
C0200/31 Front Speed Sensor RH Circuit1. Front speed sensor RH
2. Front speed sensor RH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-17
C0205/32 Front Speed Sensor LH Circuit1. Front speed sensor LH
2. Front speed sensor LH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-17
C0210/33 Rear Speed Sensor RH Circuit1. Rear speed sensor RH
2. Rear speed sensor RH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-23
C0215/34 Rear Speed Sensor LH Circuit1. Rear speed sensor LH
2. Rear speed sensor LH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-23
C0226/21 SFR Solenoid Circuit1. SFRH or SFRR circuit
2. Brake actuator assemblyBC-29
C0236/22 SFL Solenoid Circuit1. SFLH or SFLR circuit
2. Brake actuator assemblyBC-29
C0246/23 SRR Solenoid Circuit1. SRRH or SRRR circuit
2. Brake actuator assemblyBC-29
C0256/24 SRL Solenoid Circuit1. SRLH or SRLR circuit
2. Brake actuator assemblyBC-29
C0273/13 Open in ABS Motor Relay Circuit1. ABS 1 fuse
2. ABS motor relay
3. ABS motor relay circuit
4. Brake actuator assemblyBC-31
C0274/14Short to B+ in ABS Motor Relay
Circuit1. ABS 1 fuse
2. ABS motor relay
3. ABS motor relay circuit
4. Brake actuator assemblyBC-31
C0278/11Open in ABS Solenoid Relay
Circuit1. ABS 2 fuse
2. ABS solenoid relay
3. ABS solenoid relay circuit
4. Brake actuator assemblyBC-34
C0279/12Short to B+ in ABS Solenoid
Relay Circuit1. ABS 2 fuse
2. ABS solenoid relay
3. ABS solenoid relay circuit
4. Brake actuator assemblyBC-34
C1235/35Foreign Object is Attached on Tip
of Front Speed Sensor RH1. Front speed sensor RH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-17

BC–18BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
Test Mode DTC of ABS:
C1236/36Foreign Object is Attached on Tip
of Front Speed Sensor LH1. Front speed sensor LH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-17
C1238/38Foreign Object is Attached on Tip
of Rear Speed Sensor RH1. Rear speed sensor RH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-23
C1239/39Foreign Object is Attached on Tip
of Rear Speed Sensor LH1. Rear speed sensor LH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-23
C1241/41 Low Battery Positive Voltage1. Battery
2. ECU-IG fuse
3. Charging system
4. Power source circuitBC-37
C1249/49 Open in Stop Light Switch Circuit1. Stop light switch
2. Stop light switch circuitBC-41
C1251/51 Open in Pump Motor Circuit1. ABS pump motor circuit
2. Brake actuator assemblyBC-45
DTC Code Detection Item Trouble Area See page
C1271/71Low Output Signal of Front Speed
Sensor RH (Test Mode DTC)1. Front speed sensor RH
2. Sensor installation
3. Speed sensor rotorBC-17
C1272/72Low Output Signal of Front Speed
Sensor LH (Test Mode DTC)1. Front speed sensor LH
2. Sensor installation
3. Speed sensor rotorBC-17
C1273/73Low Output Signal of Rear Speed
Sensor RH (Test Mode DTC)1. Rear speed sensor RH
2. Sensor installation
3. Speed sensor rotorBC-23
C1274/74Low Output Signal of Rear Speed
Sensor LH (Test Mode DTC)1. Rear speed sensor LH
2. Sensor installation
3. Speed sensor rotorBC-23
C1275/75Abnormal Change in Output
Signal of Front Speed Sensor RH
(Test Mode DTC)Speed sensor rotorBC-17
C1276/76Abnormal Change in Output
Signal of Front Speed Sensor LH
(Test Mode DTC)Speed sensor rotorBC-17
C1277/77Abnormal Change in Output
Signal of Rear Speed Sensor RH
(Test Mode DTC)Speed sensor rotorBC-23
C1278/78Abnormal Change in Output
Signal of Rear Speed Sensor LH
(Test Mode DTC)Speed sensor rotorBC-23 DTC Code Detection Item Trouble Area See page

BRAKE CONTROL – BRAKE ACTUATOR (w/ VSC)BC–177
BC
BRAKE
BRAKE CONTROL
BRAKE ACTUATOR (w/ VSC)
COMPONENTS
C119321E09

BC–178BRAKE CONTROL – BRAKE ACTUATOR (w/ VSC)
BC
ON-VEHICLE INSPECTION
1. CONNECT INTELLIGENT TESTER
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and run at idle.
(c) Select the ACTIVE TEST mode on the intelligent
tester.
HINT:
Please refer to the intelligent tester operator's
manual for further details.
2. INSPECT ACTUATOR MOTOR OPERATION
(a) With the motor relay on, check the actuator motor
operation noise.
(b) Turn the motor relay off.
(c) Depress the brake pedal and hold it for
approximately 15 seconds. Check that the brake
pedal cannot be depressed.
(d) With the motor relay on, check that the pedal does
not pulsate.
NOTICE:
Do not keep the motor relay turned on for more
than 5 seconds continuously. When operating it
continuously, set an interval of more than 20
seconds.
(e) Turn the motor relay off and release the brake
pedal.
3. INSPECT RIGHT FRONT WHEEL OPERATION
NOTICE:
Never turn on the solenoids in a manner different to
those described below.
(a) With the brake pedal depressed, perform the
following operations.
(b) Turn the SFRH and SFRR solenoids on
simultaneously, and check that the pedal cannot be
depressed.
NOTICE:
Do not keep the solenoid turned on for more
than 10 seconds continuously. When operating
it continuously, set an interval of more than 20
seconds.
(c) Turn the SFRH and SFRR solenoids off
simultaneously, and check that the pedal can be
depressed.
(d) Turn the motor relay on, and check that the pedal
returns.
NOTICE:
Do not keep the motor relay turned on for more
than 5 seconds continuously. When operating it
continuously, set an interval of more than 20
seconds.
(e) Turn the motor relay off and release the brake
pedal.
A080036E03

BRAKE CONTROL – BRAKE ACTUATOR (w/ VSC)BC–179
BC
4. INSPECT OTHER WHEEL OPERATION
(a) Using the same procedure, check the solenoids of
the other wheels.
HINT:
Left front wheel:
SFLH, SFLR
Right rear wheel:
SRRH, SRRR
Left rear wheel:
SRLH, SRLR

BC–180BRAKE CONTROL – BRAKE ACTUATOR (w/ VSC)
BC
REMOVAL
1. DRAIN BRAKE FLUID
NOTICE:
Wash brake fluid off immediately if it adheres to any
painted surface.
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE
4. REMOVE BRAKE ACTUATOR WITH BRACKET
(a) Release the latch of the brake actuator connector to
disconnect the connector.
(b) Using SST, disconnect the 6 brake tubes from the
actuator with bracket.
SST 09023-00101
(c) Use tags or make a memo to identify the places to
reconnect.
(d) Remove the 3 bolts and the actuator with bracket.
NOTICE:
Be careful not to damage the brake tubes and
wire harness.
5. REMOVE BRAKE ACTUATOR
(a) Remove the 2 nuts and the brake actuator assembly
from the brake actuator bracket.
G024309
F045511E01
G024308

BRAKE CONTROL – BRAKE ACTUATOR (w/ VSC)BC–181
BC
INSTALLATION
1. INSTALL BRAKE ACTUATOR
NOTICE:
Do not remove the hole plugs before connecting the
brake tubes. New actuators are filled with brake
fluid.
(a) Install the brake actuator assembly with the 2 nuts.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
2. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the actuator with bracket with the 3 bolts.
Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)
NOTICE:
Be careful not to damage the brake tubes and
wire harness.
(b) Using SST, connect each brake tube to correct
positions of the actuator with bracket, as shown in
the illustration.
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
(c) Connect the brake actuator connector.
3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE
4. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
3)
5. BLEED BRAKE MASTER CYLINDER SUB-
ASSEMBLY (See page BR-3)
6. BLEED BRAKE LINE (See page BR-4)
7. BLEED BRAKE ACTUATOR (See page BR-4)
8. CHECK BRAKE FLUID LEAKAGE
9. CHECK FLUID LEVEL IN RESERVOIR (See page BR-
7)
10. CONNECT BATTERY NEGATIVE TERMINAL
11. PERFORM INITIALIZATION
12. PERFORM YAW RATE SENSOR ZERO POINT
CALIBRATION
HINT:
See page BC-70.
13. CHECK BRAKE ACTUATOR WITH INTELLIGENT
TESTER
HINT:
See page BC-178.
G024308
F045511E01

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–19
BC
DESCRIPTION
The speed sensor detects wheel speed and transmits the appropriate signals to the ECU. These signals
are used for control of the ABS control system. The front and rear rotors have 48 serrations each.
When the rotors rotate, the magnetic field generated by the permanent magnet in the speed sensor
induces an AC voltage.
Since the frequency of this AC voltage changes in direct proportion to the speed of the rotor, the
frequency is used by the ECU to detect the speed of each wheel.
DTCs C1271/71 to C1276/76 can be deleted when the speed sensor sends a vehicle speed signal or the
Test Mode ends. DTCs C1271/71 to C1276/76 are output only in the Test Mode.
DTC C0200/31 Front Speed Sensor RH Circuit
DTC C0205/32 Front Speed Sensor LH Circuit
DTC C1235/35Foreign Object is Attached on Tip of Front
Speed Sensor RH
DTC C1236/36Foreign Object is Attached on Tip of Front
Speed Sensor LH
DTC C1271/71Low Output Signal of Front Speed Sensor RH
(Test Mode DTC)
DTC C1272/72Low Output Signal of Front Speed Sensor LH
(Test Mode DTC)
DTC C1275/75Abnormal Change in Output Signal of Front
Speed Sensor RH (Test Mode DTC)
DTC C1276/76Abnormal Change in Output Signal of Front
Speed Sensor LH (Test Mode DTC)
F000010E04

BC–20BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
HINT:
• DTC No. C0200/31 and C1235/35 are for the front speed sensor RH.
• DTC No. C0205/32 and C1236/36 are for the front speed sensor LH.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 when using the intelligent tester and start from step 2 when not using the
intelligent tester.
(a) Select the DATA LIST mode on the intelligent tester.
ABS:
DTC No. DTC Detection Condition Trouble Area
C0200/31
C0205/32With vehicle speed at 10 km/h (6 mph) or more, sensor
signal circuit of faulty wheel is open or short for 1
second or more.
• Momentary interruption of sensor signal of faulty
wheel has occurred 7 times or more.
• Sensor signal circuit is open for 0.5 seconds or
more.• Front speed sensor RH/LH
• Front speed sensor RH/LH circuit
• Speed sensor rotor
• Sensor installation
• Brake actuator assembly
C1235/35
C1236/36At vehicle speed of 20 km/h (12 mph) or more,
condition that noise is included in speed sensor signal
continues for 5 seconds or more.• Front speed sensor RH/LH
• Speed sensor rotor
• Sensor installation
• Brake actuator assembly
1READ VALUE OF INTELLIGENT TESTER (FRONT SPEED SENSOR)
F040884E10
Item (Display)Measurement Item / Range
(Display)Normal Condition Diagnostic Note
WHEEL SPD FRWheel speed sensor (FR)
reading / min.: 0 km/h (0 mph),
max.: 326 km/h(202 mph)Actual wheel speedSimilar speed as indicated on
speedometer

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–21
BC
(b) Check that there is the speed value output from the
speed sensor displayed on the intelligent tester and the
speed value displayed on the speedometer are almost
the same when driving the vehicle.
OK:
The speed value output from the speed sensor
displayed on the intelligent tester is the same as
the actual vehicle speed.
NG
OK
(a) Clear the DTC (See page BC-10).
(b) Perform sensor signal check in TEST MODE
PROCEDURE (See page BC-3).
OK:
All Test Mode DTCs are erased.
OK
NG
(a) Turn the ignition switch off.
(b) Check the speed sensor installation.
OK:
The installation bolt is tightened properly.
There is no clearance between the sensor and the
front steering knuckle.
To r q u e :
8.0 N*m (82 kgf*cm, 71 in.*lbf)
NOTICE:
Check the speed sensor signal after replacement
(See page BC-3).
NG
OK
(a) Remove the front speed sensor (See page BC-187).
(b) Check the sensor tip.
WHEEL SPD FLWheel speed sensor (FL) reading
/ min.: 0 km/h (0 mph), max.: 326
km/h(202 mph)Actual wheel speedSimilar speed as indicated on
speedometer Item (Display)Measurement Item / Range
(Display)Normal Condition Diagnostic Note
Go to step 3
2PERFORM TEST MODE INSPECTION (SIGNAL CHECK)
Go to step 8
3INSPECT FRONT SPEED SENSOR INSTALLATION
BR03795E21
INSTALL FRONT SPEED SENSOR
CORRECTLY
4INSPECT SPEED SENSOR TIP