CHEVROLET AVEO 2002 Service Repair Manual
Page 2711 of 5127
Fig. 149: Measuring The Input Shaft End Play Using A Dial Indicator
Courtesy of GENERAL MOTORS CORP.
37. Using a dial indicator, measure the input shaft end play.
Specification: The end play is 0.3-0.9 mm (0.012-0.035 in).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 162 © 2005 Mitchell Repair Information Company, LLC.
Page 2712 of 5127
Fig. 150: Oil Pump & Bolts
Courtesy of GENERAL MOTORS CORP.
38. Remove the 6 bolts and oil pump.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 163 © 2005 Mitchell Repair Information Company, LLC.
Page 2713 of 5127
Fig. 151: Differential Gear Assembly & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
39. Remove the differential
gear assembly from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 164 © 2005 Mitchell Repair Information Company, LLC.
Page 2714 of 5127
Fig. 152: Apply Gasket
Courtesy of GENERAL MOTORS CORP.
40. Remove the appl
y gasket.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 165 © 2005 Mitchell Repair Information Company, LLC.
Page 2715 of 5127
Fig. 153: Direct Clutch Assembly & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
41. Remove the direct clutch assembl
y from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 166 © 2005 Mitchell Repair Information Company, LLC.
Page 2716 of 5127
Fig. 154: Thrust Needle Roller Bearing & Direct Clutch Assembly
Courtesy of GENERAL MOTORS CORP.
42. Remove the thrust needle roller bearing from the direct clutch assembly.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 167 © 2005 Mitchell Repair Information Company, LLC.
Page 2717 of 5127
Fig. 155: Direct Clutch Hub, Thrust Needle Roller Bearing, Race & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
43. Remove the direct clutch hub, thrust needle roller bearing and thrust bearing race from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 168 © 2005 Mitchell Repair Information Company, LLC.
Page 2718 of 5127
Fig. 156: Counter Driven Gear Assembly & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
44. Remove the counter driven
gear assembly from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 169 © 2005 Mitchell Repair Information Company, LLC.
Page 2719 of 5127
Fig. 157: Transaxle Rear Cover
Courtesy of GENERAL MOTORS CORP.
45. Remove the 9 bolts and tap on the circumference of the transaxle rear cover with a plastic hammer to
remove the transaxle rear cover from the transaxle case.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 170 © 2005 Mitchell Repair Information Company, LLC.
Page 2720 of 5127
Fig. 158: Apply Gaskets & Transaxle Rear Cover
Courtesy of GENERAL MOTORS CORP.
46. Remove the 4 appl
y gaskets.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:22 PMPage 171 © 2005 Mitchell Repair Information Company, LLC.