DATSUN B110 1973 Service Repair Manual

Page 221 of 513


Installation

Install
the
door

glass
and

regulator
in
reverse

sequence

of

removal

Reinstall
the

seal
screen
after

correctly
adjusting
door

window

closing

SIDE

WINDOW

Removal

I
Remove
the

lock

pillar
moulding
and

remove
the

side

window
handle
set

screws
from
the

body
side

2

Loosen
the
side

window

hinge
installation
screws

and

remove
the

side
window
BODY

7
I
I

I

c

t

2

3
Side
window

glass

Side

window

hinge

Side

hinge
cover
4
Side

window
handle

5
Handle
shim

6
Catch
handle
bracket

Fig
BF

59
Side

window
construction

WINDSHIELD
AND
REAR
WINDOW

CONTENTS

REMOVAL

INSTAllATION

REAR
WINDOW
ELECTRIC

DEFROSTER

Option
SF

31

SF

32

SF
33

REMOVAL

1
Place

a

protective
cover
over

the
hood
front
fenders

instrument

panel
and
front
seat

2

Remove

rear
view
mirror

support

3

Remove

windshield

wiper
arm

assembly

4
On

inside
of

body
loosen
the

lip
of
the
rubber

channel
from

spot
welded

flange
along
the

top
and
sides

of

windshield

opening
With

the

palm
of

the
hand

apply

pressure
to

glass
near

edge
At
the

same
time

use
a

blunt

putty
knife
or
other
suitable
tool

and

carefully
assist

rubber
channel
over

spot
welded

flange

5

After
windshield

rubber
channel

is
free
from

spot

welded

flange
with
aid

of

helper

carefully
lift

windshield

assembly
frorn

body
opening
and

place
it
on
a

protected

bench
Removal
and
installation

Specifications

I

nspection
and

repair

WATERlEAK

CORRECTION
BF
34

SF

34

SF

34

SF
36

Fig
BF
60

Removing
windshield

Note
The
windshield

chrome

moulding
are
installed
in

the

rubber
channel
and
should
be
removed

prior
to

removing
rubber
channel
from
the

gla55

SF
31

Page 222 of 513


INSTALLATION

It
is

important
that

the

body
windshield

opening
be

checked

thoroughly
before

installation
of

the

replacement

windshield

glass
The

procedure
below

outlines
the

method
which

may
be

used
to
check
the
windshield

opening

Check
windshield
rubber
channel

for

any
irregu

larities

2
Clean
off

bid
sealer

around
windshield

opening
and

check
entire

body

opening
flange
for

any
irregularities

3

With
the
aid
of
a

helper
carefully

position
replace

ment

glass
on
windshield

opening

Note
Care
should
be
exercised
not
to
make

glass
strike

body
metal

during
installation

Edge
chips
can
lead

to
future
breaks

4
With

windshield

glass
supported
and
centered

in

body

opening
check

relationship
of

glass
to

body

ope
rung

around

entire

perimeter
of

glass

I
The
inside

surface
of
the

glass
should

completely

contact

the

spot
welded

flange

2

The
curvature
of
the

glass
should
be

uniform
to
that

of
the

body

opening

5
Mark

any
sections
of

body
to
be
reformed
Remove

glass
and

reform

opening
as

required

6
Install
windshield

I

Clean
out

old
sealer

in

glass

cavity
of

windshield

rubber

channel
and
around

base
of
rubber

channel

2
Install
rubber
channel
to

glass
BODY

8F
32
3
Insert

a

strong
cord
in
the

groove
of
the

rubber

channel

where
the

spot
welded

flange
fits

Tie
ends
of
cord
and

tape
to
inside
surface

of

glass
at

bottom
center
of

glass

4
With
the

aid
of
a

helper
carefully
position
and

center
windshield

assembly
in

body
opening

Note
Do
not

position
glass
by
tapping
or

hammering
at

any
time

5
When

the

glass
and

channel
are

properiy
positioned

in

opening
slowly
pull
ends
of

cord

starting
at
lower

center
of
windshield
to
seat

lip
of

rubber
channel
over

spot
welded

flange
Cord
should
be

pulled
first

across

bottom
of

windshield
then

up
each

side
and

finally
across

windshield

top

6

Using
a

pressure
type
applicator
seal

inner
and

outer

lips
of
rubber

channel
to

glass
with

an

approved

weatherstrip
adhesive

as
indicated
in

Figure
BF
57
Seal

completely
around

rubber
channel

Fig
BF
61
Sectional
view

of
rubber
channel

7
Reinstall
all

previously
removed

parts
and
remove

protective
coverings

Page 223 of 513


BODY

REAR
WINDOW
ELECTRIC

DEFROSTER

Option

J
Instrument
harness

Cooler
terminal

J

1
1
c
BW

Ignition
switch
I
lOA
@

hi

u

Heat
wire

glass
switch

T

Fig
BF
62

Wiring
diagram

The
rear
window

electric
defroster

glass
is
furnished
as

an

optional
equipment
It
is
semi

tempered
and
has

electric
heat
wires
baked
to
make
the
rear
window

glass

clear
under
adverse
weather
conditions
The
heat
wire

glass
switch
and

pilot
larnp
are

located
on
the
left
hand

side
of
the
instrument

as
shown
in

Figure
BF
64

Fig
BF
63

Heat

absorbing
rear

glass
Fig
HF
64
Location

of
heat
wire

glass
switch

and

pilot
lamp

3

Fig
BF
65
Front

floor
wiring

BF
33

Page 224 of 513


BODY

Removal
and
installation

The

rear
window
electric
defroster

glass
is
removed

from
or
installed
on
its

position
in
the

same
manner

as

that
for
the
standard

rear
window

glass

Heat
wire
harness

1

Fig
BF
66
Rear

floor
wiring
Note
a

Use
care
not
to

give
scratches
and

wiring

b
Remove
weather

strip
whenever

glass
is
to
be

replaced

After

glass
is
installed
in

place
apply
sealant

between

panel
and
weather

strip

1

Connection
Specifications

Glass

Semi

tempered
heat

absorbing

type

Power

consumption
75W

l2V

Heating
wire
Baked

on
rear
window

Interior
side

Heating
wire

coverage

Horizontal

Vertical
Full
width

390
mm
15
35
in

Inspection
and

repair

Ground
terminal
How
to

locate
a
broken

heat
wire

and
a
break

a
Method
I

Start
the

engine
and
turn

on
the
window

defogger
system
If
the
area
around
a

specific
heat
wire

is
not

defogged
that
line

is
broken

n
if
U

i

p
w
w

j
w

j
fj

f

i

j
L
1

2
Defogged
area

Broken
heat
wire

Fogged
area

Fig
BF
69

Defogging
pattern

BF
34

Page 225 of 513


BODY

b

Method
2

Start
the

engine
and
turn
on
the
window

defogger
system
With
a
d
c

voltmeter

setup
shown
in

Figure
BF

70
check
each
heat
wire

for

discontinuity

If

the
meter
indicates
12
volts

or
0
on

a

specific
wire

that

line
is
broken
Normal
indication

6
volts

A

break
in
that
line
can
then

be
detected

by
moving

the

positive
lead

of
meter

along
the

line
until

an

abrupt

variation
in

the
meter
indication
is

encountered

Fig
BF
70

Checking
for
broken
heat
wire

with
d
c
voltmeter

c

Method
3

With
an
ohmmeter

setup
shown
in

Figure

BF
7l
locate
one

lead
on
each
end
of
a
heat
wire
and

the

other
in
the
rniddle
section

of
that
wire
If

the

meter

registers
on

a
specific

grid
line
a

value
twice
as

much
on

any
other
line
that

line
is
broken

A

break
in
that

line
can
then
be

located

by
an

abrupt

variation
in
the

meter
indication
as
the
test

lead
moves

along
the
broken
heat
wire

r

I

I

I

J

I

I
v

Ejl

Fig
BF
71

Checking
for
broken

heat
wire
with

ohmmeter
2

Repair

a

Repair
equipment

1
Conductive
silver

composition
Dupont
No
4817

2
Ruler
30

em

11
81

in

long

3

Drawing

pen

4
Heat

gun

5

Alcohol

6
Cloth

b

Repair
procedure

1

Wipe
clean
broken
heat
wire
and
its

surrounding

area

with
a
cloth

dampened
in

alcohol

2

Apply
a

small
amount
of

conductive
silver

composi

tion

to
the

tip
of

drawing

pen

Note
Shake
silver

composition
container

sufficiently

before
use

3

Place
ruler
on

glass
along
broken
line

to
be

repaired

as

shown
in

Figure
BF

72

Deposite
conductive

silver

composition
to
break
line
with

drawing

pen

Slightly
overlap
existing
heat
wire

either
side
5
mm

0
1969
in

preferable
of
the

break

Heat
wire
0
en

0
0

d
ci

1
I
Break

I
1

I

kr

I
I

Ruler

Drawing

pen

Unit
mm

in

Fig
BF
72

Locating
ruler
in

position

8F

35

Page 226 of 513


Drawing

pen

ri
Rear
window

L

Ii
r

Heat
wire

2
Silver

Imposition

3
Ruler

Fig
BF
73

Depositi
rg
silver

composition
in

place
BODY

4

Wipe
clean
silver

umposition
trom

tip
of

drawing

pen

5

After

repair
has
been

completed
check

repaired

wire

for

continuity
This
check
shuuld
be
conducted

10
minutes
after
silver

composition
is

deposited

Break

points

L

Heat
wire

orrect
r

Overlapped
area
Incorrect

Fig
BF
74
Incorrect
and
correct

deposition
of

silver

composition

Note
Do
not
touch

repaired
area
while
test
is

being

conducted

6

Apply
a
constant
stream
of
hot
air

directly
to
the

repaired
area

for

approximately
20
minutes
with
a

heat

gun
A
minimum

distance
of
1

cm
l
18
in

should
be

kept
between
the

repaired
area
and
outlet

of
hot
air
If
a
heat

gun
is
not
available
leave
the

repaired
area
unattended
for
24
hours

3

Instruction
after

repair

Wipe
clean
the

repaired
area

with
a

soft
clean
cloth

Note
Do
not

use
a

cleaning
solvent

containing
much

soap
water
WATERLEAK

CORRECTION

In

many
instances
minor
waterleaks
around
the

windshield

may
be
corrected

by
performing
the

following

operations

Leak
between

rubber
channel

and

glass

Using
a

pressure
applicator
corking
gun
with
a
narrow

tip
apply
an

approved
weatherstrip
adhesive
black

between

glass
and
rubber
channel
on
the
outside
of
the

glass
completely
around

perimeter
of

glass

Leak
between
rubber
channel
and

body

Use
a

pressure
applicator
with
a

narrow

tip
Working

from
outside
of

body
apply
a

sealer
under
outer

lip
of

rubber
channel
around
entire

perimeter
of

body
opening

SF
36

Page 227 of 513


BODY

VENTILATOR

CONTENTS

DESCRIPTION

BF
37

DESCRIPTION

In
this

body
ventilation

system
air
is
taken

from
the

air

intake
on
the

cowl

top
and
ventilator
on
the
front

door
and
exhausted
from
the

slip
shape
air
outlets
on
the

4
1

4
door
sedan

I

Coupe
COWL
TOP
GRILLE

BF
38

rear

pillar
body
side

for

coupe
and
side
window
Thus

the

passenger
compartment
is

ventilated

sufficiently

L

2
door
sedan

I
I

1

Station

wagon
or

Van

Fig
BF
75
Ventilation

system

BF
37

Page 228 of 513


@
c

@

CD

w

1

Heater
motor

2

Fan

3
Heater

core

4

Shut
valve
5

Room

valve

6

Ventilator
valve

7

Defroster
nozzle

8
Cowl

top

Fig
BF
76

Cross
sectional
view

of
forced
ventilation
BODY

COWL
TOP

GRILLE

Loosen

six
self

tapping
screws
and

remove
the

cowl

top
grille
from
the
cowl

top

panel
together
with
the

baffle

plate

The
cowl

top
grille
is
made
of

ABS
resin
When

installing

tighten
inside

self

tapping
screws
two

screws

first
and

lighten
four
outside

self

tapping
screws

so
that

no
unreasonable
force
is

applied
to
the

cowl

top
grille

Moreover
be

careful

not
to
allow

brake
fluid
or
oil

sticking
to
it

Fig
BF
77

Cowl

top

grille
removal

SEAT

CONTENTS

SEAT

Description

Removal

Reinstallation

SEAT
SWI
TCH
BF

38

BF
38

BF
39

BF
40

BF
40

CAUTION

I
n

conformity
with
MVSS

No
302
be

sure
to
remove

the
thin

polyethylene
covers
from
seat
cushions
seat

backs
seat
belts
and
head
restraints
at

a
Pi
Helivery
service

b
Parts

replacements
Inspection

Installation

HEAD
REST

OPTIONI

SEAT
BELT
BF
40

BF
40

BF
41

BF
41

SEAT

Description

For

the
BHO
series

two

types
of
front

seat
are

available

one
is
a

separate
bucket
seat
and
the
other
is

a

separate
manual

reclining
seat

option

The

manual

reclining
seat
is

operated
by
a
control

lever

located
in
the

window
side
of

the
seat

cushion
When
the

control

lever
is

pulled

upward
the
seat

back
can
be

reclined
to

any
desired

position
up
to

approximately
520

from
the
normal

position

BF

38

Page 229 of 513


Fig
BF
78

Front
seat

Removal

Slide
rail
of

front
seat

I

Slide
the

lower
rail
toward
rear
side
of
the
seat
and

remove
the
seat
frame

connecting
bolts

2
Remove
return

spring

3

Slide
the
lower
rail

forward
and
remove
the

fIxing

bolts

from
the
rear

side

Rear
seat
sedan

1
Remove

two
screws
from
both
sides
of
the

seat

cushion

2

Raising
front
side
of
the

seat
cushion

pull
it
out

3
Remove
the

seat
back

attaching
screws

Fig
BF
79

Removing
seat
cushion

fixing
screws
BODY

Fig
BF
80

Removing
seat

back
installation
screws

4
Unhook
the

seat
back

at
the
rear

bulk
head

upper

portion

Rear

seat

coupe

Raising
rear
side
of
the
seat

cushion

pull
out
the

cushion

stopper
and

remove
the
seat
cushion

Fig
BF
81

Removing
Tear
seat

cushion

2
Loosen
installation
screws
and
remove
the

seat

back

Rear
seat
Van

I

Turn
down
the

seat
cushion
forward
remove
four

screws
and
remove
the

seat
cushion

as
shown
in

Figure

BF
82

8F
39

Page 230 of 513


Fig
BF
82

Removing
rear
seat

cushion

2

With
the

seat
back
turned
down

remove
two

screws

from
the
wheel
house
and

remove
the

seat
back

111
I

V

RH

0
1

lr

Fig
BF
83

Removing
rear
seat
back

Reinstallation

Reinstall
the

seat
cushions
and
seat
backs
in
reverse

sequence
of
removal

SEAT
SWITCH

Inspection

Seat
switch

should

operate
accurately
Prior
to

inspecting
seat
switch
disconnect
harness

I
Place
standard

weight
on
the

illustrated

position
of

assistant

seat

Note
Put

weight
on
shadowed

area
See

Figure
BF
84
BODY

Fig
BF
84

Weight
position
Unit
mm

in

L
130
15
118
for
SEDAN

140
5
512

for
COUPE

2

Using
test

light
check
whether

light

grows
when

II

kg
24
25
lb

weight
is

on
and

light

goes
out
when

1
0

kg

3
2
J
lb

is

on

Installation

I

Seat
switch

should
be
installed

right
position
See

Figure
BF
85

2
Install

seating
switch
to

5th
5

crest
of

spring
at
rear

of
4th

spring
as
viewed

from
inner

side
Then
set

it

between

cushion

pad
and
cushion

spring
and

clip
to

cushion

spring
by
hook
of
switch
case

3

Install
lead
wire

fastner
to
cross
bar
hole
of
4
mm

0
157
in

securely

DETAIL
B
@

ui
DETAIL
A

n

@

ID

E

l

1
Lead
wire
fastener

2
Cross
bar

3
Seat
switch

4
Cushion

spring

5
Cushion

pad

Fig
BF
85
Seat
switch
location

BF
40

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