clutch DATSUN PICK-UP 1977 Owner's Guide

5

Apply
a

light
coat

of
multi

purpose
grease
to

withdrawal
lever

release

bearing
and

bearing
sleeve
in

stall
them
on
clutch

housing

After

connecting
them

with
holder

spring
instaU
dust

cover
on
clutch

housing

6
Install
control
lever

temporarily

and

shift
control

lever

through
all

gears
to
make

sure

that

gears

opera
Ie

smoothly

Note
Install

drain

plug
and
filler

plug

ith
sealant
in

place
Manual

Transmission

INSTALLATION

Install
the
transmission
in
the
reo

verse
order
uf
removal

paying
atten

tion

to
the

following

points

1
Before

installing
dean

mating

surfaces
of

engine
rear

plate
and

trans

mission
case

2

Before

installing
lightly
apply

grease
to

spline
parts
of
clutch
disc

and
main
drive

gear

3

Tighten
bolts

securing
trans

mission

to

engine
to

specifications
See

Figure
MT
55

5
SPEED
TRANSMISSION

TYPE

DESCRIPTION

REMOVAL

DISASSEMBL
Y

TRANSMISSION
CASE
DISASSEMBLY

DISASSEMBL
Y
OF
GEAR

ASSEMBLY

REAR

EXTENSION
DISASSEMBLY

ADAPTER
PLATE

DISASSEMBLY

INSPECTION

TRANSMISSION
CASE
AND
REAR

EXTENSION
HOUSING

DESCRIPTION

The
transmission

is
of
a
5

speed

forward
with
overdrive
4

OD

speed

fully
synchronized
constant

mesh

type
that

uses
helical

gears

The
5

speed
transmission
covered
in

this
section
is

similar
in

all

respects
to

the
4

speed
transmission

type

F4W71B
stated

previously
except
the
CONTENTS

MT14

MT17

MT17

MT17

MT17

MT18

MT19

MT19
4
4

to
5
9

kg
m

32
to
43
ft
Ib

1

0
9
to
1
2

kg
m

7
to
9
rt
lb
TM773

Fig
MT
55

Tightening
torque

4
Remove
filler

plug
and
fIll
trans

mission
with
recommended

gear
oil

to

the
level
of
the

plug
hole

Approxi

mately
I
7

liters
3

pt
3

pt

FS5W71B

BEARING

GEARS

AND
SHAFTS

BAULK

RING

OIL

SEAL

ASSEMBL
Y

FRONT
COVER
ASSEMBLY

REAR

EXTENSION

ASSEMBLY

GEAR

ASSEMBLY

TRANSMISSION
ASSEMBLY

INSTALLATION
MT19

overdrive

position
of
it

The

overdrive

gear
rides
on
the

mainshaft

freely
through
the

needle

roller

bearing
and
counter

overdrive

gear
is
fitted
to
the

countershaft

by

splines

The
overdrive

synchronizer
system

is

on
the
mainshaft
rear
side

MT14
MT19

MT19

MT19

MT19

MT19

MT19

MT19

MT19

MT

20

MT20

Placing
the
control
lever
in

over

drive

position
brings
the
reverse
OD

coupling
sleeve
reverse

gear
on
main

shaft
into
mesh
with
overdrive
clutch

gear
The
reverse
OD

synchronizer

hub
is

fItted

to
the
mainshaft

by

splines
so
the
overdrive

gear
on
main

shaft

turns

together
with
the
main

shaft

ADAPTER
PLATE

DISASSEMBLY

Same
as

for
the
F4W71

B

Fig
MT
67

Removing
screws

INSPECTION

Wash

all

parts
in

a
suitable

cleaning

solvent
and
check
for
wear

damage
or

other

faulty
conditions

Notes

a
Be

careful
not
to

damage
any

parts

with

scraper

b
Do

not
clean
wash
or
soak
oil
seals

in

solvent

TRANSMISSION
CASE
AND

REAR

EXTENSION
HOUSING

Same
as
for
the
F4W71
B

BEARING

Same

as
for
the
F4W7l
B

GEARS
AND
SHA
S

I
Check
all

gears
for
excessive

wear

chips
or
cracks

replace
as

required

2

Check
shaft
for

bending
crack

wear
and
worn

spline
if

necessary

replace

3
Measure

backlash
in

gears

Main
drive
and

counter
drive

gear

0
05
to
0
10

mm

0
0020
to
0
0039
in

1st

2nd
3rd
5th
and

reverse

gears

0
05
to
0
20
mm

0
0020
to
0
0040
in
Manual
Transmission

If
the
above
limits
are
exceeded

replace
drive
and
driven

gears
as
a

set

4

Measure

gear
end

play

1st

gear

0
32
to
0
39
mm

0

0126
to
0
0154
in

2nd

gear

0
12

to
0
19
mm

0
0047
to
0
0075
in

3rd

gear

0
13
to
0
37
mm

0
0051
to

0
0146
in

OD

gear
on
mainshaft

0
32

to
0

39
mm

0
0126
to
0

0154
in

BAULK
RING

Same
as
for
the
F4W7IB

OIL
SEAL

Same
as
for
the
F4W71
B

ASSEMBLY

To
assemble
reverse
the
order
of

disassembly
Observe
the

following
in

structions

FRONT
COVER
ASSEMBLY

Same
as
for
the
F4W7l
B

REAR
EXTENSION

ASSEMBLY

I

Wipe
clean
seal

seat
in

rear
exten

sion

housing
press
fit
oil
seal
in

place

Coat
oil
seal
and

bushing
with

gear

oil
for
initial
lubrication
See

Figure

MT
68

Front
r

I

TM355

Fig
MT
68
R
ar
extemion
oil
sea

2

Apply
multi

purpose
grease
to

O

ring
and

plunger

grooves
in

striking

rod

Insert

striking
rod
with

striking
rod

guide
through
rear
extension

MT19
3
Install

striking
lever
on
front
end

of

striking
rod
Install
lock

pin
and

torque
screw
to
0
9
to
1
2

kg
m
7

to

9
ft
lb

4

Install

filainshaft
bearing
by

lightly
tapping
around
it
with
a

soft

hammer

5
Insert

reverse
idler
shaft
in

adapt

er

plate

Make
sure
that
the
cut
out

portion

of
reverse
idler
shaft
is

lined

up
with

inner
face
of

adapter

plate

6
Install

bearing
retainer
in

adapter

plate

Align
bearing
retainer

with
reverse

idler
shaft
at
the
cut
out

portion
of

this
shaft

torque
screws
to
1

9
to
2
5

kg
m
14
to
18
ft
lb
and
stake
each

screw
at
two

points
with
a

punch
See

Figure
MT
69

TM764

Fig
MT
69

Stahing
screw

7
Install
countershaft

rear
bearing

in

adapter

plate
by
lightly
tapping

around
it

with
a
soft
hammer

GEAR
ASSEMBLY

Clean
all

parts
in
solvent
and

dry

with

compressed
air

Synchronlz
r
embly

Same
as
for
the

F4W71
B

Ov
rdrlve
r

ynchronlz
r

mbly

I

Assemble
reverse
OD

synchro

nizer

assembly

2
Assemble
overdrive

gear
assem

bly

Position
synchronizer
ring
band

brake
thrust
block
and
anchor
block

on
overdrive
clutch

gear
install

circlip

Manual

iTransmission

TIGHTENING
TORQUE

Installa
tion

Engine
to
transmission

installation
bolt

Transmission
to

engine
rear

plate
bolt

Clutch

operating
cylinder
installation

bolt

Rear

mounting
insulator
to

transmission
installation
bolt

Crossmember

mounting
bolt

Propeller
shaft
to
diff
installation
bolt

Gear

assembly

Rear

extension
installation
bolt

Front
cover

installation
bolt

Bearing
retainer
to

adapter

plate
screw

Main
haft
nut

Check
ball

plug

Stri
lever

lock

pin

Reverse
select

return

plug

Speedometer
sleeve

locking

plate
nut

Reverse

lamp
switch

year
oil
Ier

pl
g

Ge
r
oil
drain

plug
Unit

kg
m
ft
lb

4
4

to
5

9
32

to
43

0

9

to
1
2
7
to
9

2
5

to
3
0

18
to
22

0
8
to
1
1
6

to
8

3

2
to
43

23
to
31

2
4

to
33

17
to

24

1

6

to
2
1

12
to
IS

1
6
to
2
1

12to
IS

1
9
to
2
S
14
to
18

14

0
to
17
0

101
to
123

1
9
to
2
S

14
to
18

0
9
to
1
2

7
to
9

0
9
1
2
7

to
9

0
4

to
O
S

3

to
4

2
0
to
3
0

14
to
22

2
S

to
3
5

18
t02S

2
S

toTS

l8
to
2S

or

SPECIFICATIONS

Gear
backlash

Maindrive

gear
to
counter
drive

gear

1st

gear

2nd

gear

3rd

gear

OD

gear

Gear

end

play

1st

gear

2nd

gear

3rd

gear

OD

gear

Counter

gear

Reverse
idler

gear

Clearance

between
baulk

ring
and

gear

All

gears

Counter

bearing

adjusting
shim
Unit

mm
in

0
05
to
0

10
0
0020
to

0
0039

0
05
to
0

20
0
0020
to
0
0079

O
OS
to
0
20
0

0020
to
0
0079

0
05
to
0
20
0
0020
to
0
0079

0
05
to
0

20
0
0020
to
0
0079

0
32
to
0
39

0
0126
to
0
0154

0
12
to
0
19

0
0047
to
0

0075

0
13
to
0
37
0
0051
to
0
0146

0
32
to
0
39

0
0126
to
0

0154

0
01
to
0
21

0
0004
to
0
0083

0
05

to
0
20
0
0020

to
0
0079

1
25
to
1

60
0
0492
to
0
0630

0
6
0
024

0
5
0
020

0
4
0

016

0
3
0
012

0
2
0
008

0
1

0
004

MT
22

Manual
Transmission

I

TROUBLE
DIAGNOSES
AND
CORREGTIONS

Condition

Difficult
to

intel11lesh
gears

Causes
Jor
difficu
t

gear
shifting
are
classi

fied
to
troubles

concerning
control

system

and
transniissioo
When

gear
shift
lever
is

heavy
and
it
is
difficult
to
shift

gears
clutch

disengagement
may
also
be
unsmooth
First

make
sure
that

clutch

operates
correctly

and

inspect
transmissi
o

Gear
slips
out
of
mesh

In
most
cases
this
trouble
occurs
when

interlock
b
all
check
ball
and

or
spring
is

worn
or
weakened
or

when
control

system

is

faulty
In
this
case
the

trouble
cannot
be

corrected

by
replacing
gears
and
therefore

trouble

shooting
must
be

carried
out

care

fully
It
should
also
be

noted
that

gear
slips

out

of
mesh
due
to
vibration

generated
by

weakened
fron
t
and
rear

engine
mounts

Noise

When
noise
occurs
with

engine
idling
and

ceases
when

clutch
is

disengaged
or
when

noise
occurs
while

shifting
gears
it
is

an

indicati90
that
th
e
noise
is

from
transmis

sion

t
Transmission

may
fa
ule

during
engine

idling

Check
air

fuel
mixture
and

ignition

timing

After
above

procedure
readjust
engine

idling
Probable

cause

Worn

gear
shaft
and
or

bearing

Insufficient

operating
stroke
due
to
worn
or

loose
sliding

part

Faulty
or

damaged
synchronizer

Worn
interlock
ball

Worn
check
ball

and
or

weakened
or
broken

spring

Wom
fork
rod
ball

groove

Wom
or
damaged
bearing

Worn
or

damaged
gear

Insufficient
or

improper
lubricant

Oil

leaking
due

to

faulty
oil

seal
or

sealant

clogged

breather
etc

Worn

bearing

High
humming
occurs
at
a

high
speed

Damaged
bearing
Cyclic
knocking
sound

occurs
also
at
a

19W
speed

Worn

spline

Worn

bushing

j

MT
23
Corrective
action

Replace

pair
or
replace

Replace

Replace

Replace

Replace

Replace

Replace

Add
oil
or

replace

with

designated
oil

Clean
Of

replace

Replace

Replace

Replace

Replace

The
model
3N7l
B
automatic

trans

mission
is

a

fully
automatic

unit
con

sisting
primarily
of
3
element

hydrau

lic

torque
converter
and

two

planetary

gear
sets
Two

multiple
disc
clutches
a

multiple
disc
brake
a
band
brake
and

a
one

way

sprag
clutch

provide
the

friction
elements

required
to
obtain

the
desir
d
function
of
lhe
two

plane

tary
gear
sets

The

two

planetary
gear
sets

give

three
forward
ratios

and
one
reverse

Changing
of
the

gear
ratios
is

fully

automatic
in
relation
to
vehicle

speed

and

engine
torque
input
V

chide

speed

and

engine
manifold
vacuum

signals

are

constantly
fed
to
the

transmission

to

provide
the

proper
gear
ralio
for

maximum

efficiency
and

performance

at
all
throttle

openings

The
model
3N71
B
has
six

selector

1

9sition
LP
R

N
D
2
1

I

Park

position
positively
locks

the

output
shaft
to

the
transmission

case

by
means
of
a

locking

pawl
to

prevent
the
vehicle
from

rolling
in

either
direction

This

position
should
be

selected

whenever
the
driver
leaves
Ihe
vehicle

Thc

engine

may
be
slarted
in
Park

position

R
Reverse

range
enables
the

vehicle
to
be

operated
in

a
reverse

direction

N
Neutral

position
enables
the

engine
to

be
started
and
run

without

driving
the
vehicle

0
Drive

range
is
used

for
all

normal

driving
conditions

Drive

range
has
three

gear
ratios

from
the

starting
ratio

to
direct
drive
Automatic
Transmission

DESCRIPTION

2

2

range
provides

performance

for

driving
on

slippery
surfaces

2

range
can
also
be
used
for

engine

braking

2

range
can
be
selected
at

any

vehicle

speed
and

prevents
the
trans

mission
from

shifting
out
of

second

gear

I
I

range
can
be

selected
at

any
vehicle

speed
and
the
transmission

will
shift
to

second

gear
and
remain
in

second
until
v

hicle

speed
is
reduced

10

approximately
40
to
50

kmfh
25

to
30
MPH

I

range
position
prevents
the

transmission
from

shifting
out
of
low

gear
This
is

particularly
beneficial
for

maintaining
maximum

engin
braking

when

continuous
low

gear
operation
is

desirable

The

torque
converter

assembly
is
of

welded

construction
and
can

nOlbe

disassembled

for
service

FLUID
RECOMMENDATION

Use
automatic
transmission

fluid

having
DEXRON
identifications

only
in
the
3N71
B

automatic
transmis

sion

IDENTIFICATioN
NUMBER

Stamped

position

The

plate
is

attached
to
the

right

hand

side
of
transmission
case

as

shown
io

Figure
AT

I

AT
2
AT344

Fig
AT
I

Identification
number

Identification

of
number

Arrangements

See
below

Model
code

JAPAN

AUTOMATIC

0J
TRANSMISSION
CO
LTD

I
MODEL
X2402

I

J
I
NO

4912345

I

Unit
number

Number

designation

4
9

I

234
5

L

Serial

production

number
for

the
month

Month
of

production

X

Oct
Y

Nov
Z
Dec

last

figure
denoting

the

year
A
D

Automatic
Transmission

o
J

II

IIlI

r
I
r

A

T288

I
Transmission
ca
e

2
Oil

pump

3
Front
clutch

4
Band
brake

5

Rear
clutch

6
Front

planetary
gear

7
Rear

planetary
gear

8
One

way
clutch

9
Low

Rever5e
brake

10
Oil
distributor
II

Governor

12

Output
shaft

13
Rear
extension

14
Oil

pan

IS
Control
valve

16

Input
Jlihafl

17

Torque
converter

t
8
Converter

housing

19
Drive

plate
Tightening

torque
T
of

bolts
and
nuts

kg
m

ft
lb

@
T

4105
29

10
36

@
T

141016
10110116

@
T
4
5

to
5
5
33
1040

@
T

0
6100

8
4
106

@
T
0
5
to
0
7
4
10
5

T

2
0102
5
14
10
18

@
T
1
3
10
1

8
9
10
13

T

0

55100
75
4
105

CD
T
0
25
10
0

35
2
to
3

Fig
AT
2
Cross
sectional
view
of
3N71B
automatic
transmission

AT3

Automatic
Transmission

HYDRAULIC

CONTROL
SYSTEM

FUNCTIONS
OF
HYDRAULIC
CONTROL

UNIT
AND
VALVES

OIL

PUMP

MANUAL
LINKAGE

VACUUM
DIAPHRAGM

DOWNSHIFT
SOLENOID

GOVERNOR
VALVE

CONTROL
VALVE

ASSEMBLY

HYDRAULIC
SYSTEM
AND

MECHANICAL
OPERATION

FUNCTIONS
OF

HYDRAULIC
CONTROL

UNIT
AND
VALVES

The

hydraulic
control

system
con
CONTENTS

P
RANGE
PAR

K

R

RANGE
REVERSE

N

RANGE

NEUTRAL

D1
RANGE
LOW
GEAR

D2
RANGE

2ND
GEAR

D3
RANGE
TOP
GEAR

D
RANGE
KICK

DOWN

2

RANGE
2ND
GEAR

t
RANGE
LOW
GEAR

12
RANGE
2ND

GEAR
AT
4

AT
4

AT
4

AT
5

AT
5

AT
5

AT

6

AT13

tains

an
oil

pump
for

packing
p
oil

from
the
oil

pan
through
the
oil

strainer
A

shift
control
is

provided
by

two

centrifugally
operated
hydraulic

governors
on
the

output
shaft

vacuum

control

diaphragm
and
downshift
AT14

AT16

AT18

AT

20

AT

22

AT

24

AT

26

AT

28

AT

30

AT

32

solenoid

These

parts
work
in

conjunc

tion

with
valves

in
the
valve

body

assembly
located
in

the
base
of
the

transmission
The
valves

regulate
oil

pressure
and
direct
it

to

appropriate

transmission

components

Oil

pump
I
I

Control
valve
I

Torque
converter

1

I
I

I

Manual

linkage
Front
clutch

Vacuum

diaphragm
I

Rear
clutch

I
Low
and

reverse
brake

Downshift
solenoid

I
Band
brake

Governor
valve

r
I
Lubrication

OIL
PUMP

The
oil

pump
is

the
source
of

control
medium
i

e
oil
for
the

control

system

The

oil

pump
is

of
an
internal

involute

gear
type
The
drive
sleeve
is
a

part
of
the

torque
converter

pump

impeller
and

serves
to
drive
the

pump

inner

gear
with
the
drive
sleeve
direct

ly
coupled
with
the

engine
operation

The
oil
flows

through
the

following

route

Oil

pan
Oil

strainer
bottom
of
the

control
valve

Control
valve
lower

body
suction

port
Transmission

case

suction

port

Pump
housing
suction

port
Pump
gear

space
Pump
housing
delivery
port
Transmission

case

delivery

port
Lower

body

delivery

port
Control
valve
line

pressure
circuit

AT071

I
Housin
4

Inner

gear

2

Cover

5
Crescent

3
Ouler

gear

Fig
AT

3
Oil

pump

AT
4
MANUAL

LINKAGE

The
hand

lever
motion
the
hand

lever
is
localed
in

the
driver
s

compart

ment

mechanically
transmitted
from

lhe
remote

control

linkage
is

further

transmitted
to

the
inner

manual
lever

in
the
transmission

case
from
the

range

selector
lever
in
the

right
center

par

tion
of
the
transmission

case

through

the

manual
shaft
The
inner

manual

lever
is

thereby
turned

A

pin
installed
on

the
bottom
of

the
inner

manual
lever

slides
rhe
manu

al
valve

spool
of
the

conlrol
valve
thus

positioning
the

spool
opposite
rhe

appropriate
select

posilion

The

parking
rod

pin
is

held
in
rhe

groove
on
the

top
of
Ihe
inner

manual

the

space
from
I

to
IS
increases

space
from
15
to
the

drain

port

simultaneously
decreases
As
a

resull

governor
pressure
of

15
increases

and
the

governor
pressure
is
balanced

with
the
sum
of

centrifugal
force
and

spring
force
The
governor

pressure

thus
changes
in

response
to
the
vehicle

speed
change
centrifugal
force

Operation
of

prlmar

governor
valve

The
valve
is

an
ON
OFF

valve

which
closes
the

governor

pressure

IS

regulated
by
the

secondary

gover

nor
valve
when
the
vehicle
reaches
the

minimum

speed
and
when
the
vehicle

speed
exceeds
a
certain

level
the

governor
opens
and
forwards

the

gov

ernor

pressure
15
to
the
control

valve

When
the
vehicle
is

stopped
the

governor

pressure
is
zero
However

when
the

vehicle
is

running
slowly

this
valve

is

depressed
to
Ihe

center

and
the

groove
to
15
is
closed
since

the

governor
pressure
applied
to
the

ring

shaped
area
is

higher
than
the

centrifugal
force
of
this
valve
When

the

governor
speed
exceeds
a
certain

revolution
the

governor
pressure
in

the
circuit
15
also
increases
How

ever
as
the

centrifugal
force

increases

and
exceeds
the

governor
pressure
this

valve
moves
toward
the
outside
and

the

governor
pressure
is

transmitted
to

the
circuil
5

Two
different
valves
are

employed

in

the

governor
so
that
it
will
inde

pendently
control
the

speed
at

high

and
low

speeds
That
is
within
the
low

speed

range
the

governor

pressure
is

not

generated
because
of
the

primary

valve
whereas
at
the

high
speed
range

above
the

breaking
point

governor

pressure
is

regulated
by
the

secondary

valve

The

breaking
point
is
the

point
at

which

the
function
of

one
of
the

governor
is
transferred
to

the
other

as
the

speed
changes
from
the

low

speed
to
the

high

speed
range
Automatic
Transmission

To
onlml

valve

l
Governor

pre
S1I
1I5
j

I

Q
J
J

f
1

1

CID

l

l
m

Line

pressure
t
D@

I

Primary
governor

2
Secondary

governor

3
Governor
valve

body
AT090

4

Oil
di
lributor

5

Output
sh
lft

Fig
AT
7
Cr05s
sectionallliew

of

governor

CONTROL

VALVE
ASSEMBLY
Ai09

Fig
AT

S

Output
shaft
with

oil

distributor
and

overnor

r

@

@
0

aBUlllI8

iUQlli
V

JlAU

I
Oil
distributor

2
Governor
nlve

body
A

T092

3

Primary
governor

valve

4

Secondary
governol

valve

Fig
A
T

9

Exploded
view

of
governor

Flow

cbar
of

control
valve

system

Oil
from

pump

Regulator
valve

1

I
i

j

Throttle
valve

I
I
l

Manual
valve
I

I

I

I

I

I

I

L

n
L

j
Speed
change

valve
I

I

t

t

I

I

I

I

I

I
Governor
I

I
valve

I

I

I

L
L

1
II
Auxiliary
valve

Line

pressure

j
Clutch
and
brake

The
control
valve

assembly
receives

oil
from
the

pump
and
individual

signals
from
the
vacuum

diaphragm

and
transmits
the
individual

line

pres

sures
to
the

transmission
friction
ele

ment

torque
converter
circuit
and

lubricating
system
circuit
as

outputs

More

specifically
the
oil
from
the
oil

pump
is

regulated
by
the

regulator

valve
as
line

pressure
build

up
the
line

pressure
is

fed
out
from

the
control

valve

assembly
through
various

direc

AT
6
tion

changeover
valves

including
ON

OFF
valve
and

regulator
valves
are

newly
reformed
to
a
throllle

system

oil

pressure
and

operate
other
valves

Finally
the
line

pressure
is

transmilled

to

the

required
dutch
or

brake
servo

pisJon
unit
in

response
to
the
individu

af

running
conditions
after
re

ejving

signals
from
the

va
uum

diaphragm

downshift
solenoid

governor
V
dlvc

and
or
manual

linkage

The
control
valve

assembly
consists

of

the

following
valves
See

Figure

AT

20

I
Pressure

regulator
valve

PRV

2

Manual
valve

MNV

3
I

st
2nd

shift
valve

FSV

4

2nd
3rd

shift
valve

SSV

5

Pressure
modifier
valve

PMV

6
Vacuum
throttle
valve

VTV

7

Throttle
back

up
valve

TBV

8
Solenoid
downshift
valve
SDV

9

Second
lock
valve
SL
V

10
2nd
3rd

timing
valve

TMV

Pressure

regulator
valve

PRV

The

pressure
regulator
valve
re

ceives
valve

spring
force
force
from

the

plug
created

by
the
throttle

pres

sure
16
and
line

pressure
7

and

force
of
the
throttle

pressure

18

With
the
interaction

of
those
forces

the
PRY

regulates
the

line

pressure
7

to
that

most
suitable
for
individual

driving
conditions

The
oil
from
the
oil

pump
is

ap

plied
to

the

ring

shaped
area

through

orifice
20
As

a
result
the
PRV
is

depressed
downward
and
moves
from

port
7

up
to
such
extent
that
the

space
to
the
next
drain

port
marked

with
X
in

Figure
AT
10

opens

slightly
Thus
the

line

pressure
7
is

balanced
with
the

spring
force
there

by
balancing
the
PRV
In
this

opera

tion
Ihe

space
from

port
7
to
the

subsequent
converter
oil

pressure
14

circuit
has
also
been

opened
As
a

result
the
converter
is
filled

with

pressurized
oil
in
circuit
14
and
this

oil
is
further
used
for
lubrication
of

the
rear
unit
Moreover

part
of
the
oil

is
branched
and
used
for
lubrication

of

the
front
unit
for
the
front
and
rear

clutches

When
Ihe
accelerator

pedal
is
de

presscd
the
throttle

pressure
16
in

creases
as
described
in
the

preceding

paragraph
oil

pressure
is

applied
to

the

plug
through
orifice
21

and
this

pressure
is

added
to
the

spring
force

As

a
result
the
PRV
is

contrarily

forced

upward
space
to

the
drain

port

is
reduced
and
Ihe

line

pressure
7

increases
Automatic

Transmission

11

AT095

Fig
AT
10
Pressure

regulator
ualue

When

the

range
is
selected
at
R

Reverse

the
line

pressure
6
is

applied
10

the

plug
in
a
manner
identi

caito
the

throttle

pressure
16
and

is

added
10
the

spring
force

Consequent

ly
the
line

pressure
7

further
in

creases

When
vehicle

speed
increases

and

the

governor
pressure
rises
the

theot

tle

pressure
18
is

applied
to
the

port

on
the

top
of
the
PRV

and

pressure
is

applied
contrarily
against
the

spring

force
As
a

result
the
line

pressure
7

decreases
Moreover
at
individual

con

ditions
the
line

pressure
7

is

equal
to
the
line

pressure
6

and
the
throttle

pressure
16
is

equal
to
18

Manual
valve
MNV

The
manual
lever

turning
motion
is

converted
to

reciprocating
motion

of

the
manual
valve

through
a

pin
and

the
MNV
is

positioned
so
that
the
line

pressure
7
is
distributed
to
the

indi

vidual
line

pressure
circuits
at
each

P

R
N

D
2
or
I

range

as

shown
below

P

range

7
4
SDV
and
TBV

5

FSV
12
TBV
and

Low

reverse
brake

R

range

7
4

same
as
above

5

same
as
above

6

PRY
and

SSV
F
C

and
band
release

N

range

D

range

7
7

None

I

Governor
valve

FSV

and
rear
clutch

2

SLY

3

SL
V

and
SSV

2

range

7
I
Same
as
above

2

SL
V
9
Band

applied

4
SDV
and
TBV

I

range

7
I
Same
as
above

4
Same

as
above

5

FSV

Moreover
1

2
3
4
5

and

6

are

always
drained
at
a

position

where
the
line

pressure
is

not
dis

tributed
from
7

u
JJX
g4Vhl

dIillillt
1
dlMIi
W
ld

IiIb
It
i
B
J

jd
l
tJj
fitMi
td

j
L@

x
x

j
j

P
R
N

17
l

AT7
AT096

Fig
AT
11

Manual
ualvp

1st

2nd
shift

valve
FSV

The

FSV
is
a

transfer
valve
which

shifts

gears
from

low
to

second
When

Ihe
vehicle
is

stopped
the

FSV
is

depressed
to

the

right
side

by
force
of

a

spring
located
on
the

left
side

putting
the

FSV
is
in
the

low

position

When
vehicle

speed
increases
the

governor

pressure
15
is

applied
to

Ihe

right
side
of

the
FSV
and
the
FSV

is
forced

toward
the
left

Contrarily

the
line

pressure
I

togelher
with
the

spring
force
force

the
FSV

toward
the

right

opposing
the

governor

pressure

15

When
the

vehide

speed
exceeds
a

certain
level

the

governor
pressure

15
exceeds
the
sum
of
the

throttle

pressure
and
Ihe

spring
force
and
the

FSV
is

forced
toward
the
left

When
the
FSV
is

depressed
10
a

certain

position
the

lire
pressure
I

is

closed
and

only
the

spring

depresses

the

FSV
toward
the

right
and
it
is

depressed
to

the
end
for

a
moment
As

a

resull
the

line

p
ressure

lJ
is
for

warded

to
8
the
band

servo
is

engaged

through
the
SLY

and
the

speed
is
shifted
to
2nd

With
the

accelerator

pedal

depressed
the
FSV

remains
iIi

the
Low

position
unless

the

governor
pressure
IS
increases

to

a

high
leVel

corresponding
to
the
line

pressure
I
since

the

line
pressure

I

increase
when
the
accelerator

pedal
is

depresse9

Contrarily
when

vehicle

speed
de

creases

the

governor

pressure
15

decrease
Howeve
f

the

gear
is
not

shifted
to

Low

nless
the

governor

pressure
15
becomes

zero
since

the

force

depressing
the
FSV
toward
the

right
is

being
delivered

only
by
the

spring

Low
in

range
I
is
led
to

the

low
and
reverse

clutch
from
line

pres

sure
5

through
line

prbssure
12

2nd
is
simultaneousi

y
led
to

the
ieft

end

spring
unit

Consequently
al

thougp
the

goverflor
pressure
in

creases

the
valve
is
still
forced
toward

the

right
and
the
SFV
is

fixedjn
the

Low

position
When
kicked
down
to

the
2nd

speed
the
SDV

operates

and

the
line

pressure
13
forces
the

FSV

toward
the

right
Although
the
Automatic
Transmission

governor
pressure
15
is

considerably

high
the
valve
is

forced

completely

toward

the

right
and
the

FSV
is

returned
to
the

Low

position
This

operation
is

alled

Kickdown
shift

15

j

13

1

c5

I

0

t

r

I

I

q
1

AT091

Fig
AT
12

lsl
2nd

shift
valve

2nd
3rd

shift
valve
SSV

The

SSV
is

a
transfer
valve

which

shifts

gears
from

2nd
to

3rd

When
the
vehicle
is

stopped
the
SSV

is

forced
toward

the

right
by
the

spring
and
is
in
the

2nd

position
It

is

so

design
d
however

that
the
FSV

can

decide
to
shift

either
to

Low
or

2nd

When

the
vehicle

is

running
the

governor
pressure
15
is

applied
to

the
right
end
surface

and
th
SSV
is

forced

toward
the
left

Contrarily
the

Spri
l
force

line

pressure
3

and

throttle

press
re
19
force
the

SSV

toward
the

right

When
vehicle

speed
exceeds
a
cee

tain

level
the

governor

pressure
sur

passes
the
sum
of
the

spring
force
line

pressure
and
throttle

pressure
and
the

valve
is
forced
toward

the
left
The

line

pressure
3
is

then
closed
Con

sequently
the
forces

being
rapjdly

unbalanced
the
force

depressing
the

SSV
toward
the

right
decreases
and

thus
the
SSV
is

depressed
to

the
l

ft

end
for
a
moment

With
Ihe

SSV

depressed
toward
the

left
end
lhe

line

pressure
3

is
connected
with

the
line

pressure
10

the
band
servo
is
re

leased
the
front

clutch
is

engaged
and

AT
8
speed
is
shifted
to

3rd

When
the

accelerator

pedJI
is

de

prcssed
both
the

line

pressure
3
and

the

throttle

pressure
19

are

high
allll

the

SSV
is
thus

retained
in
nd

unless
the

governor

pressure
15

ex

ceeds
the

line

pressure
3
and

the

throttle

pressure
19

In
the

3rd

position
force

de

pressing
ihe
SSV

toward
the

right
is

retained

only

by
the

throttle

pressure

16
and

the
throttle

pressure
16

is

slightly
Idwer

than
that
toward
the

right
which
is

applied
while

shifting

from
2nd
to

3rd

Consequently
the

SSV
is
returned

to
the

2nd

position
at
a

slightly

lower

speed

Shifting
from
3rd
to

2nd

occurs
at
a

speed
slightly
lower

than
that

for
2nd
to
3rd

shifting

When
kicked
down
at
3rd

line

pressure
13
is

led
from
the
SDV
and

the

SSV
is
forced

toward
the

right

Although
the

governor
pres
ure
is

con

siderably
high
the
valve
is
forced

completely
loward
the

right
and
tht

SSV
is

thus
returned
to
2nd

posi

tion

fhis

operation
is
called
K
cli

down
shift

When

the
shift
iever
is

shifted
to

2

or
I

range
at
the
3rd

speed

the
line

pressure
3
if
diained

at
the

MNV

Consequently
the

front
clutch

and
band
servo

releasing
oils

are

drained
As
a
result

the
transmission
is

shifted
to
2nd
or
low

speed
ai

though
the

SSV
is
in

the
3rd

posi

tion

When
the

specd
IS

shifted
io

the

3r
1
a
one

way
orifice
24

on
the

topof
the
SSV
relieves
oil

transmitting

velocity
from
the
line

pressure
3
to

the
line

pressure
10
and
reduces

the

shock

generated
fioni

the

shifting

Contrarily
when
the
lever
is
shifted

to
2
or
I

range
and
the

speed
is

shifted
from
3rd
to
the
2nd
the

orifice

checking
valve

spring
24
is

depressed
the
throttle

becomes
in

effective

the
line

pressure

10
is

drained

quickly
and

delay
in

shifting

speeds
is

thus
eliminated

The
throttle
of
line

pressure
6

transmits
Hie

oil

transmitting

velocity

from
line

pressure
6
to
line

pressurc

10
wtien
the

lever
is
shifted
to
the

R

range
and
transmits
drain
veloci

ty
from
line

pressure
10
to
line