fuel type ISUZU KB P190 2007 Workshop Repair Manual

Page 3404 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–126

• DTC P0461 – Fuel Level Sensor Range / Performance
• DTC P0462 – Fuel Level Sensor Low Voltage
• DTC P0463 – Fuel Level Sensor High Voltage
Circuit Description
The fuel level sensor changes resistance based on the fuel level in the fuel tank. The engine control module (ECM)
monitors changes in the resistance of the sensor to determine the fuel level. This information is then sent to the
instrument cluster via the GM LAN serial data circuit.
W hen the fuel tank is full, the sensor resistance is high and the ECM senses high signal voltage. W hen the fuel tank is
empty, the sensor resistance is low and the ECM senses a low signal voltage.
W hen the ECM senses a signal voltage outside the normal operating range of the sensor, a fuel level sensor DTC will
set.
Conditions for Running the DTC
The ignition is on.
Conditions for Setting the DTC
DTC P0461
The ECM detects that greater than 170 km have been accumulated and the fuel level in the fuel tank has not changed
by at least 3.0 litres.
DTC P0462
The ECM detects the fuel level signal voltage is less than 0.5 V for 20 seconds.
DTC P0463
The ECM detects the fuel level signal voltage is greater than 4.5 V for 20 seconds.
Conditions for Clearing the DTC
The fuel level sensor circuit DTCs are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action
taken when Type C DTCs set and conditions for clearing Type C DTCs.
Additional Information
• Refer to 8A Electrical-Body and Chassis for further information on the fuel gauge system.
• Depending on the current fuel level, it may be difficult to locate a malfunctioning sending unit. The malfunction may
only occur when the fuel level is full or near empty. The fuel sender unit may need to be removed for further
diagnosis. A fuel level sensor that has an intermittent condition may cause a DTC to set. Remove the fuel level
sensor to test the resistance of the sensor, refer to 6C Fuel System – V6 for this procedure. Replace the sensor if
the resistance is not within the specified range.
• The following may occur with a fuel level sensor DTC set:
• The vehicle fuel gauge displays empty.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this
diagnostic procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A
Electrical - Body and Chassis for information on electrical fault diagnosis.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3408 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–130

Step Action Yes No
8 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 9 —
9 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the cooling fan relay control circuit DTCs fail this ignition
cycle? Go to Step 2 Go to Step 10
10 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.27 DTC P0500
DTC Descriptor
This diagnostic procedure supports DTC P0500 – Vehicle Speed Sensor Circuit Malfunction (Manual Transmission).
Circuit Description
Vehicle speed information is provided to the engine control module (ECM) by the vehicle speed sensor (VSS). The
ignition control relay applies ignition positive voltage to the VSS, and the ground circuit of the VSS is directly connected
to ground.
The VSS is a Hall effect switch. In conjunction with an 18 tooth reluctor wheel, the VSS provide a signal voltage to the
ECM. The ECM uses this signal voltage to determine vehicle speed.
If the ECM detects no vehicle speed, while other sensors indicate that the vehicle is moving, then DTC P0500 sets.
Conditions for Running the DTC
Runs once the following conditions are met:
• The engine coolant temperature is greater than 40º C,
• the ECM is in fuel shut-off mode, and
• the engine speed is between 1,520 and 3,520 rpm
Conditions for Setting the DTC
The ECM detects a speed of less than 0 km/h for 8 seconds continuously, or 50 seconds cumulative.
Conditions for Clearing the DTC
The vehicle speed sensor circuit malfunction DTC is a Type C DTC. Refer to 1.4 Diagnostic Trouble Codes in this
Section, for action taken when Type C DTCs set and conditions for clearing Type C DTCs.
Additional Information
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 6C1-1 Engine Management – V6 – General Information for details on:
• VSS operation, and
• fuel shut-off mode.

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3415 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–137

Conditions for Setting the DTC
DTC P0506
The actual engine speed is less than the desired idle speed by at least 100 rpm for 10 seconds.
DTC P0507
The actual engine speed is greater than the desired idle speed by at least 200 rpm for 10 seconds or the ECM detects
three fuel cut-offs due to an engine over speed condition while the engine is idling.
DTC P0638
The ECM detects the commanded duty cycle is greater than 80 percent for longer than 0.6 second.
DTC P1551
The ECM detects the TP sensor angle is outside the predetermined range of 1.8 – 13.0 percent when the TAC motor is
deactivated.
DTC 2100
The ECM detects that its internal TAC motor output driver does not deactivate when commanded off.
DTC P2101
The ECM detects the difference between the commanded and the actual throttle opening is greater than 10 percent.
DTC P2119
The ECM determines the throttle plate didn't return to the rest position within 720 milliseconds.
DTC P2176
One of the following conditions exist:
• The TP sensor 1 voltage is outside the range of 0.2 – 0.9 V during the throttle learn procedure.
• The TP sensor 2 voltage is outside the range of 4.2 – 4.8 V during the throttle learn procedure.
• The throttle learn procedure is not learned after an ECM replacement.
Conditions for Clearing DTC
The TAC motor control circuit DTCs are Type A DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section, for
action taken when a Type A DTC sets and conditions for clearing Type A DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the Throttle Actuator Control System
operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4 A constant force return spring holds the throttle plate at a constant seven percent throttle opening position and should move in either direction under spring pressure and without binding.
8 W hen the ignition is switched on, the ECM operates the throttle actuator motor to verify the integrity of the TAC system prior to start up. This can be seen by the momentary flash of the test lamp as the ignition is switched on.

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3433 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–155

Circuit Description
The ground circuit of the fuel pump relay coil is directly connected to ground. W hen the ignition switch is turned on and
all the conditions required to enable fuel pump operation are met, the ECM applies battery voltage to the fuel pump relay
control circuit to operate the fuel pump. Refer to 6C Fuel System – V6 for further information.
The ECM monitors the control circuit of the fuel pump relay for conditions that are incorrect for the commanded state. A
fuel pump relay control circuit DTC sets if the ECM detects a fault condition in this circuit.
Conditions for Running the DTC
Run continuously once the following conditions are met:
• the ignition is switched on, and
• the ignition voltage is 10.0 – 16.0 V.
Conditions for Setting the DTC
The ECM detects a condition that are incorrect for the fuel pump relay commanded state.
Conditions for Clearing the DTC
The fuel pump relay control circuit DTCs are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section, for
action taken when Type C DTCs set and conditions for clearing Type C DTCs.
Additional Information
• Refer to 6C Fuel System – V6 for details of the fuel pump operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
DTC P0627 to P0629 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 1 Switch off the ignition for 30 seconds.
2 Turn the ignition switch to the Start position or operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P0627, P0628 and P0629 fail this ignition cycle? Go to Step 3 Refer to Additional
Information in this DTC
3 1 Remove the fuel pump relay. Refer to 8A Electrical - Body and
Chassis.
2 Connect a test lamp between the ground circuit of the fuel pump relay and a 12 V.
Does the test lamp illuminate? Go to Step 4 Go to Step 5
4 1 Connect a test lamp between the control circuit and ground
circuit of the fuel pump relay.
2 Using Tech 2, command the fuel pump relay on.
Does the test lamp switch from off to on as Tech 2 commands the fuel
pump relay from off to on? Go to Step 7 Go to Step 6

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3449 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–171

Conditions for Clearing the MIL/DTC
These post catalyst fuel trim system DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section,
for action taken when a Type ‘C’ DTC sets and conditions for clearing Type ‘B’ DTCs.
Use Tech 2 to clear the MIL and the DTC.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the post catalyst oxygen sensor
operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this
diagnostic procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A
Electrical - Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
• The lower connector of the ECM is connector X1 and the upper connector of the ECM is connector X2. Refer to
3.2 ECM Connector End Views in this Section, for pin and circuit identification.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2 This step determines if a condition exists.
4 This step is testing for a rear HO2S sensor circuit condition. A circuit condition sets this DTC.
7 This step inspects for the rear sensors being connected to the correct bank of the engine. This condition causes this DTC to set.
8 This step is testing for an intermittent circuit condition. Thoroughly inspect the HO2S circuits for an intermittent circuit condition.
9 This step is testing for an intermittent circuit condition. Thoroughly inspect the HO2S circuits for an intermittent circuit condition.
DTC P2096 or P2098 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 Refer to Road-testing, in 1.5 Warning
Caution and Notes in this Section.
1 Switch off the ignition for 30 seconds.
NOTE
The rear heated oxygen sensors (HO2S)
must be in Closed Loop for this diagnostic
to run. A road load condition is necessary
to obtain Closed Loop.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P2096 or P2098 fail this ignition cycle? —
Go to Step 3 Refer to Additional
Information in this DTC

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3453 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–175

Action Taken When the DTC Sets
• The ECM activates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the
diagnostic runs and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the
control module stores this information in the Failure Records. If the diagnostic reports a failure on the second
consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The
control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
Conditions for Clearing the MIL/DTC
These post catalyst fuel trim system DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section,
for action taken when a Type ‘C’ DTC sets and conditions for clearing Type ‘B’ DTCs.
Use Tech 2 to clear the MIL and the DTC.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the post catalyst oxygen sensor
operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this
diagnostic procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A
Electrical - Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
• The lower connector of the ECM is connector X1 and the upper connector of the ECM is connector X2. Refer to
3 W iring Diagrams and Connector Charts in this Section, for pin and circuit
identification.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2 This step determines if a condition exists.
4 This step is testing for a rear HO2S sensor circuit condition. A circuit condition sets this DTC.
7 This step inspects for the rear sensors being connected to the correct bank of the engine. This condition causes this DTC to set.
8 This step is testing for an intermittent circuit condition. Thoroughly inspect the HO2S circuits for an intermittent circuit condition.
9 This step is testing for an intermittent circuit condition. Thoroughly inspect the HO2S circuits for an intermittent circuit condition.
DTC P2096 or P2098 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3466 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–188

7.52 DTC P2178 or P2180
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2178 Fuel Trim System Rich at Cruise or Accel Bank 1
• DTC P2180 Fuel Trim System Rich at Cruise or Accel Bank 2
Circuit Description
The engine control module (ECM) controls the air / fuel metering system to provide the best possible combination of
driveability, fuel economy, and emission control. Fuel delivery is controlled differently during Open and Closed Loop.
During Open Loop, the ECM determines fuel delivery based on sensor signals without heated oxygen sensor (HO2S)
input. During Closed Loop, the HO2S inputs are added and used by the ECM to calculate short and long term fuel trim
fuel delivery adjustments. If the HO2S indicates a lean condition, fuel trim values will be above 0 percent. If the HO2S
indicates a rich condition, fuel trim values will be below 0 percent. Short term fuel trim values change rapidly in response
to the HO2S signals. Long term fuel trim makes coarse adjustments to maintain an air / fuel ratio of 14.7:1. If the ECM
detects an excessively rich condition, this DTC sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2178 or P2180 failed, DTCs P0101, P0121, P0122, P0123, P0133, P0153,
P0221, P0222, P0223, P0336, P0338, P0443, P0458, P0459, P0461, P0462, P0463, P2066, P2067, and P2068
must run and pass.
• The fuel system is in closed loop.
• The long fuel trim is active.
• The engine coolant temperature (ECT) is more than 60° C.
• The evaporative emission (EVAP) canister purge solenoid valve is not enabled.
• The intake air temperature (IAT) is less than 60° C.
• The fuel level is more than 11.6 percent.
• The amount of air flow into the engine is more than 7,000 grams.
• DTC P2178 and P2180 run continuously once the above conditions are met for at least 300 seconds.
Conditions for Setting the DTC
• The Total Fuel Trim Avg. is less than –22 percent.
• The condition exists for 4 seconds.
Action Taken When the DTC Sets
• The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that
the diagnostic runs and fails.
• The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic
fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the
second consecutive ignition cycle, the control module records the operating conditions at the time of the failure.
The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.
Conditions for Clearing the MIL/DTC
• The Fuel Trim System circuit DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section,
for action taken when a Type ‘B’ DTC sets and conditions for clearing Type ‘B’ DTCs.
• Use Tech 2 to clear the MIL and the DTC.
Additional Information
• A fuel delivery condition causes this DTC to set. Thoroughly inspect all items that could cause a rich condition.

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3469 of 6020

Engine Management – V6 – Diagnostics Page 6C1-2–191

7.53 DTC P2187 or P2189
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2187 Fuel Trim System Lean at Idle Bank 1
• DTC P2189 Fuel Trim System Lean at Idle Bank 2
Circuit Description
The engine control module (ECM) controls the air / fuel metering system to provide the best possible combination of
driveability, fuel economy, and emission control. Fuel delivery is controlled differently during Open and Closed Loop.
During Open Loop, the ECM determines fuel delivery based on sensor signals without heated oxygen sensor (HO2S)
input. During Closed Loop, the HO2S inputs are added and used by the ECM to calculate short and long term fuel trim
fuel delivery adjustments. If the HO2S indicate a lean condition, fuel trim values will be above 0 percent. If the O2S
indicate a rich condition, fuel trim values will be below 0 percent. Short term fuel trim values change rapidly in response
to the HO2S signals. Long term fuel trim makes coarse adjustments to maintain an air / fuel ratio of 14.7:1. If the ECM
detects an excessively lean condition, this DTC sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2187 or P2189 failed, DTCs P0101, P0121, P0122, P0123, P0133, P0153,
P0221, P0222, P0223, P0336, P0338, P0443, P0458, P0459, P0461, P0462, P0463, P2066, P2067, and P2068
must run and pass.
• The fuel system is in closed loop.
• The long fuel trim is active.
• The engine coolant temperature (ECT) is more than 60° C.
• The evaporative emission (EVAP) canister purge solenoid valve is not enabled.
• The intake air temperature (IAT) is less than 60° C.
• The fuel level is more than 11.6 percent.
• The amount of air flow into the engine is more than 7000 grams.
• DTC P2187 and P2189 runs continuously once the above conditions are met for at least 300 seconds.
Conditions for Setting the DTC
• The Total Fuel Trim Avg. is more than 40 percent.
• The LT FT Idle / Decel is more than seven percent.
• The condition exists for four seconds.
Action Taken When the DTC Sets
The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the
diagnostic runs and fails.
The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails,
the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second
consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control
module writes the operating conditions to the Freeze Frame and updates the Failure Records.
Conditions for Clearing the MIL/DTC
• The Fuel Trim System circuit DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section,
for action taken when a Type ‘B’ DTC sets and conditions for clearing Type ‘B’ DTCs.
• Use Tech 2 to clear the MIL and the DTC.

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3526 of 6020

Engine Management – V6 – Service Operations Page 6C1-3–2

Reinstall ................................................................................................................................................................ 20
ECM Reset ...................................................................................................................... ...................................... 20
2.8 Engine Control Module Bracket Assembly......................................................................................... ............... 21
Remove ................................................................................................................................................................. 21
Reinstall ................................................................................................................................................................ 21
2.9 Engine Oil Level and Temperature Sensor ........................................................................................ ................ 22
Remove ................................................................................................................................................................. 22
Test ....................................................................................................................................................................... 23
Engine Oil Level Sensor Check .................................................................................................. ...................... 23
Reinstall ................................................................................................................................................................ 23
2.10 Engine Oil Pressure Sensor..................................................................................................... ........................... 23
Remove ................................................................................................................................................................. 23
Reinstall ................................................................................................................................................................ 24
2.11 Evaporative Emission (EVAP) Canister Purge Valve Quick Connect Fittings ................................................ 24
Disconnect..................................................................................................................... ....................................... 24
Locking Lever Type ............................................................................................................. ............................. 25
Latch Type ....................................................................................................................................................... 25
Connect ............................................................................................................................................................ 25
2.12 Evaporative Emission Canister Purge Valve ...................................................................................... ............... 26
Remove ................................................................................................................................................................. 26
Test ....................................................................................................................................................................... 27
Resistance Check ............................................................................................................... ............................. 27
Functional Test................................................................................................................................................. 27
Reinstall ................................................................................................................................................................ 28
2.13 Fuel Rail Assembly ............................................................................................................. ................................. 28
Remove ................................................................................................................................................................. 28
Disassemble ......................................................................................................................................................... 30
Fuel Injector ..................................................................................................................................................... 30
Fuel Injector Wiring Harness Assembly.......................................................................................... .................. 32
Reinstall ................................................................................................................................................................ 33
2.14 Heated Oxygen Sensor........................................................................................................... ............................. 33
Service Precautions............................................................................................................................................. 33
Six Wire Sensor................................................................................................................................................ 34
Four Wire Sensor ............................................................................................................... .............................. 35
Test ....................................................................................................................................................................... 37
Heater Resistance Check – Six Wire HO2S........................................................................................ ............. 37
Heater Resistance Check – Four Wire HO2S ....................................................................................... ........... 37
2.15 Ignition Coil .......................................................................................................................................................... 38
Ignition Coils ................................................................................................................. ....................................... 38
Remove ............................................................................................................................................................ 38
Disassemble..................................................................................................................................................... 39
Reassemble ..................................................................................................................................................... 39
Test .................................................................................................................................................................. 39
Reinstall ........................................................................................................................................................... 40
2.16 Intake Air Duct Assembly....................................................................................................... ............................. 40
Remove ................................................................................................................................................................. 40
Reinstall ................................................................................................................................................................ 40
2.17 Intake Air Temperature Sensor .................................................................................................. ......................... 41
Test ....................................................................................................................................................................... 41
Resistance Check ............................................................................................................... ............................. 41
2.18 Knock Sensor, Bank 2 (LHS)..................................................................................................... .......................... 42
Remove ................................................................................................................................................................. 42
Reinstall ................................................................................................................................................................ 43
2.19 Knock Sensor, Bank 1 (RHS) ..................................................................................................... ......................... 43
Remove ................................................................................................................................................................. 43
Reinstall ................................................................................................................................................................ 44
2.20 Mass Air Flow Sensor........................................................................................................... ............................... 45
Handling Precautions .......................................................................................................................................... 45
Remove ................................................................................................................................................................. 45
Reinstall ................................................................................................................................................................ 46

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 3557 of 6020

Engine Management – V6 – Service Operations Page 6C1-3–33

Reinstall
Reinstallation of the fuel injector wiring harness assembly is the reverse of the removal procedure, noting the following:

Ensure there is no undue strain placed on the
fuel injector wiring harness (1) once it has
been positioned in the tray (2).
1 Lay the fuel injector wiring harness in the lower tray.
2 Clip the upper and lower fuel injector harness trays together, ensuring that all eight retainers are correctly
seated.
Figure 6C1-3 – 41
Reinstall
Reinstallation of the fuel rail assembly is the reverse of the removal procedure, noting the following:
1 Lubricate the fuel injector O-rings with engine oil.
2 Carefully reinstall the fuel rail and injector assembly.

Ensure the fuel injectors are correctly seated
in the lower intake manifold, and the fuel rail
attaching brackets are correctly located prior
to tightening the attaching bolts.
3 Reinstall the fuel rail attaching bolts and tighten to the correct torque specification. Fuel rail attaching bolt
torque specification ..................................8.0 – 12.0 Nm
4 Reconnect the fuel feed hose to the fuel rail, refer to 6C Fuel System - V6.
5 Inspect the fuel rail and quick connect fitting for leaks, refer to 6C Fuel System - V6.
6 Road test the vehicle and check for correct operation.
2.14 Heated Oxygen Sensor

To avoid the possibility of personal injury,
allow the exhaust pipe to cool to ambient
temperature (less than 50 °
°°
°
C) before
attempting to remove the oxygen sensor.
Service Precautions
• Handle the HO2S carefully. Do not drop it, and keep it free of grease, dirt and other contaminants. Do not use
cleaning solvents of any type on the HO2S.
• Do not repair the HO2S or any of its parts. Replace the HO2S if any damage is evident.
• The HO2S may be difficult to remove when the engine is cold. Excessive force may damage the threads in the
exhaust manifold or exhaust pipe.

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page:   < prev 1-10 ... 111-120 121-130 131-140 141-150 151-160 161-170 next >