ISUZU KB P190 2007 Workshop Repair Manual

CAB 10-13


• Remove the 2 screws and pull out the trim panel at the 8
clip positions (W indow regulator handle type).
RTW 3A0SH00070 1

6. Tweeter (Required option)
• Disconnect the tweeter harness connector and remove
the 3 screws.


7. Door Mirror Assembly
• Remove 3 fixing bolts and then remove the connector.
8. Outer Waste Seal


9. Bracket
10. Speaker Assembly • Remove the fixing screw and then remove the
connector.
11. Waterproof Sheet • Take care not to damage the sheet when peeling it off.
12. Inside Lever • Disconnect the door lock cables.

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ISUZU KB P190 2007

10-14 CAB








13. Window Glass
• Remove 2 bolts through the access hole and pull out the
window glass upward.
14. Window Regulator/Power Window Regulator • Remove the 4 fixing bolts and the 2 fixing nuts.
• Disconnect the power window motor connector.
15. Glass Run • Pull it out from the door frame of the channel.
16. Glass Run Rear Channel • Remove the bolt.
• Bolt is removed after removing door lock cylinder switch
harness. (Expect European Countries)





17. Door Lock Assembly
• Disconnect the lock cable from the anti rattler.
• Remove the 3 fixing screws and the bolt.
• Disconnect the linkage at the outside handle and the
lock cylinder.
• Disconnect the harness connector.




18.Outside Handle Protector (EUROPE)
• Remove the fixing bolt from the outside handle.
19. Outside Handle
20.Door Lock Cylinder Protector (EUROPE) • Remove the fixing bolt from the outside handle.
21. Door Lock Cylinder • Remove the 2 fixing bolts from the outside handle.




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ISUZU KB P190 2007

CAB 10-15
REASSEMBLY




This illustration is based on RHD model

RTW 4A0LF000801

Reassembly Steps
1. Anti rattler
2. Door harness assembly
â–² 3. Door lock cylinder / Door lock cylinder
with door lock switch (European
Countries)
â–² 4. Door lock cylinder protector (EUROPE)
â–² 5. Outside handle
â–² 6. Outside handle protector (EUROPE)
7. Door lock assembly / Door lock assembly with super lock
8. Glass run rear channel / Glass ran rear channel with Door lock control or Anti
theft (European Countries)
9. Glass run
10. W indow regulator / Power window regulator
â–² 11. W indow glass
12. Inside lever
13. W aterproof sheet
14. Speaker assembly
15. Bracket
16. Outer waste seal
17. Door mirror assembly
18. Tweeter (Required option)
19. Door trim panel
20. Door mirror cover
21. Bezel
22. Power window switch
â–² 23. Switch bezel / W indow regulator handle

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ISUZU KB P190 2007

10-16 CAB




Important Operations
3. Door Lock Cylinder • Tighten the door lock cylinder fixing bolts to the specified
torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)

4. Door Lock Cylinder Protector (EUROPE)
• Tighten the door lock cylinder protector fixing bolt to the
specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)



5. Outside Handle
• Tighten the outside handle fixing bolts to the specified
torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)


6. Outside Handle Protector (EUROPE)
• Tighten the outside handle protector fixing bolt to the
specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)



11. Window Glass
• Insert the window glass into position by tilting it as
necessary, then set it against the channel of the windo
w
regulator.



•

Attach the window glass to the window regulator with the
2 bolts.


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ISUZU KB P190 2007

CAB 10-17

23. Window Regulator Handle
• Install the regulator handle as illustrated when closing
the window glass.



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ISUZU KB P190 2007

10-18 CAB
ADJUSTMENT (FRONT)




Door Hinge
Door alignment can be obtained by moving the door hinges.
Prior to adjustment, remove the fender and set the door
temporarily.
Loosen the hinge to door bolts when adjusting steps between
the door and body.
Loosen the hinge to body bolts to adjust the clearance between
the door and body.



RUW 5A0SH003201

Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.


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ISUZU KB P190 2007

CAB 10-19
REAR DOOR ASSEMBLY (CREW CAB)
REMOVAL AND INSTALLATION



Removal Steps
â–² 1. Door harness
â–² 2. Check arm screw
â–² 3. Lower hinge bolt
4. Upper hinge bolt
5. Door assembly

Installation Steps
5. Door assembly
4. Upper hinge bolt
â–² 3. Lower hinge bolt
â–² 2. Check arm screw
1. Door harness



RUW 5A0SH003301

Important Operations - Removal
1. Door Harness
Remove the center pillar lower trim cover and disconnect the door harness connector.


2. Check Arm Screw


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ISUZU KB P190 2007

10-20 CAB

3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.





Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
34 (3.5/25)

2. Check Arm Screw; Check Arm to Body
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
24 (2.4/17)


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ISUZU KB P190 2007

CAB 10-21
DISASSEMBLY




10
11
15
14
16
7
13
3
4
5
1
2
9
6 8
12
1

RTW 7A0LF000901

Disassembly Steps
â–²
1. Power window switch/W indow regulator
handle
â–² 2. Bezel
â–² 3. Door trim panel
â–² 4. Bracket
â–² 5. Speaker assembly
â–² 6. W aterproof sheet
â–² 7. Inside lever
â–² 8. Outer waste seal

â–²
9. Glass run rear channel
â–² 10. W indow glass
â–² 11. W indow regulator/Power window
regulator
â–² 12. Glass run
â–² 13. Door lock assembly
â–² 14. Outside handle
15. Door harness assembly
16. Anti rattler


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ISUZU KB P190 2007

10-22 CAB

1
RTW 7A0SH000401

Important Operations
1. Power Window Switch/Window Regulator Handle • Remove the 2 screws (1) and pry out the power windo
w
switch and disconnect the connector.



• To remove the regulator handle, remove the clip at the
root of the handle using a wire.

2. Bezel
• Remove the screw.





RTW 7A0SH000501

3. Door Trim Panel
• Pull out the trim panel at the 7 clip positions (Powe
r
window type).
• Remove the 2 screws and pull out the trim panel at the 7
clip positions (W indow regulator handle type).

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ISUZU KB P190 2007