ISUZU KB P190 2007 Workshop Repair Manual

5C-62 BRAKES

360r300003
5. Vacuum Hose
The check valve (2) is built-in to the vacuum hose.
W hen installing the vacuum hose make sure that the arrow on
the hose is facing the engine (1).
Note:
• Do not apply oil to the vacuum hose.
• Installation direction is very important. The booster will not
operate if the vacuum hose is installed in the wrong
direction.



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BRAKES 5C-63
DISASSEMBLY

VACUUM BOOSTER ASSEMBLY





Disassembly Steps
1. Clevis; Yoke
2. Nut; VLV rod
3. Retainer; Guard
4. Guard; VLV body
5. Silencer
6. Filter








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5C-64 BRAKES
REASSEMBLY
VACUUM BOOSTER ASSEMBLY




Reassembly Steps
1. Filter
2. Silencer
3. Guard; VLV body
▲ 4. Retainer; Guard
▲ 5. Nut; VLV rod
▲ 6. Clevis; Yoke


RTW 75CSH002901



Important Operations
4. Retainer; Guard
Ensure that the lug of the inner surface is fitted into the groove
of the ROD.

5. Nut; VLV Rod
Install the nut.

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BRAKES 5C-65
RTW 75CSH002801
6. Clevis; Yoke
Assemble such that the distance from the rear of the vacuum
booster assembly to the center of the clevis yoke hole is within
the range of the reference values.
Distance mm (in)
RHD 147.9 - 148.9 (5.823 - 5.862)
L LHD 160.7 - 161.7 (6.327 - 6.366)
Upon assembling the clevis yoke, tighten the nut to the
specified torque.
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
15 - 25 (1.5 - 2.5 / 11 - 18)



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5C-66 BRAKES
4JA1-T/4JH1-TC RHD MODEL



RTW 75CMF001101
4JJ1-TC/4JK1-TC RHD MODEL



RTW 75CMF001301

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BRAKES 5C-67
C24SE RHD MODEL



RTW 75CMF001401
HFV6 RHD MODEL



RTW 75CMF001601

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5C-68 BRAKES
4JA1-T/4JH1-TC LHD MODEL



RTW 75CMF001201
4JJ1-TC/4JK1-TC LHD MODEL

RUW 75CLF000201

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ISUZU KB P190 2007

BRAKES 5C-69
C24SE LHD MODEL



RTW 75CMF001501
HFV6 LHD MODEL



RTW 75CMF001701

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ISUZU KB P190 2007

5C-70 BRAKES
Special Tools
ILLUSTRATION PART NO.
PART NAME

5-8840-2190-0
Pressure Tester; Brake Oil




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ISUZU KB P190 2007

PA RKING BR AKE S Y STE M 5D
SECTION 5D
PARKING BRAKE SYSTEM
TABLE OF CONTENTS

Service Precaution ............................................. 5D-1
Service Precaution .......................................... 5D-1
General Description ........................................ 5D-1
Parking Brake Lever ........................................... 5D-2 Parking Brake Lever Assembly and
Associated Parts (Bench Seat).................... 5D-2
Removal .......................................................... 5D-3
Installation ............................................................. 5D-4
Front Parking Brake Cable .................................... 5D-5
Front Parking Brake Cable and Associated
Parts (Bench Seat) .......................................... 5D-5
Removal ................................................................ 5D-6
Installation ............................................................. 5D-6
Parking Brake Lever............................................... 5D-8
Parking Brake Lever Assembly and Associated
Parts (Bucket Seat) ......................................... 5D-8
Removal .......................................................... 5D-8
Installation ....................................................... 5D-8
Parking Brake Rear Cable ................................. 5D-9 Parking Brake Rear Cable and Associated
Parts ................................................................ 5D-9
Removal .......................................................... 5D-10
Installation ....................................................... 5D-10
Inspection and Repair ..................................... 5D-11
Parking Brake Adjustment .............................. 5D-11
Main Data and Specifications ............................. 5D-12


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ISUZU KB P190 2007