rear axle JAGUAR X308 1998 2.G Workshop Manual

                    Rear Toe  Adjustment  (57.65. 08) 
                     Whee
l
  Bearing  Circlip  Inspection  
                     Wheel Bearing  Inspection  
 
             204‐01:  Front  Suspension 
                 Specification  
                 Description  and  Operation  
                     Front Suspension  
                 Removal and  Installation  
                     Ball Joint  (60.15.02)  
                     Rear Lower  Arm  (60.35.54)  
                     Rear Lower  Arm  Bushing  (60.35.56)  
                     Front Shock  Absorber  (60.30.04)  
                     Spring 
                     Spring Seat  (60.20.03)  
                     Front Sta
bilizer  Bar  (60.10.01)  
                     Front Stabilizer  Bar  Bushing  (60.10.04)  
                     Front Stabilizer  Bar  Link  (60.10.02)  
                     Upper Arm  Bushing  
                     Front Wheel  Bearing  (60.25.40)  
                     Wheel Hub  
                     Wheel Knuckle  (60.25.23)  
                     Wheel Knuckle  and Wheel  Hub  Assembly  (60.25.38.90)  
                     Wheel Knuckle  and Wheel  Hub  Assembly  Conversion  (60.25.43)  
 
             204‐02:  Rear  Suspension 
                 Specif
ication  
                 Description  and  Operation  
                     Rear Suspension  
                 Removal and  Installation  
                     Axle Bump  Stop  (64.30.15)  
                     Rear Suspension  and Axle  Assembly  (64.25.01)  
                     Rear Shock  Absorber  (64.30.02)  
                     Shock Absorber  Lower  Bushing  (64.30.39)  
                     Spring (64.20.01)  
                     Rear Stabilizer  Bar  (64.35.08)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Rear Stabilizer  Bar  Bushing  (64.35.18)  ‐ 4.0L  SC V8 ‐ AJ26  

                    Stabilizer Bar  Mount i
ng
 Frame  (64.25.12)  
                     Stabilizer Bar  Mounting  Frame  Bushing  (64.25.13)  
                     Rear Wheel  Bearing  (64.15.14)  
                     Wheel Hub  Seal  (64.15.15)  
                     Wheel Knuckle  Bushing (64.15.24)  
 
             204‐04:  Wheels  and Tires  
                 Specification  
                 Description  and  Operation  
                     Wheels and Tires  
                 Diagnosis  and  Testing  
                     Wheels and Tires  
                 Removal and  Installation  
                     Whee
l  and  Tire  (74.20.05)  
 
             204‐05:  Vehicle  Dynamic  Suspension 
                 Description  and  Operation  
                     Vehicle Dynamic  Suspension  
                 Diagnosis  and  Testing  
                     Vehicle Dynamic  Suspension  
 
        205:  Driveline  
 
             205‐00:  Driveline  System  ‐ General  Information  
                 Description  and  Operation  
                     Driveline System  
 
             205‐01:  Driveshaft  
                 Specification  
                 Description  and  Operation  
                     Drives
haft 
                 Removal and  Installation  
                     Driveshaft (47.15.01) 
 
             205‐02:  Rear  Drive  Axle/Differential  
                 Specification  
                 Description  and  Operation  

                    Rear Drive  Axle and  Diffe rential
 
                 General Procedures  
                     Differential  Output Shaft  End  Float  Check  (51.10.24)  
                 In‐Vehicle  Repair  
                     Axle Shaft  (47.10.01)  
                     Differential  Output Shaft  Bearing  (51.10.22)  
                     Drive Pinion  Flange  and  Drive  Pinion  Seal  (51.20.01)  
                 Removal and  Installation  
                     Axle Assembly  (51.25.13)  
 
        206:  Brake  System  
 
             206‐00:  Brake  System  ‐ Gen
eral Information 
                 Specification  
                 Description  and  Operation  
                     Brake System  
                 Diagnosis  and  Testing  
                     Brake System  
                 General Procedures  
                     Brake System  Bleeding  (70.25.03)  ‐ Vehicles  With: Standard  Brakes 
                     Brake System  Bleeding  (70.25.03)  ‐ Vehicles  With: High  Performance  Brakes  
                     Front Brake  Disc  Runout  Check ‐  Vehicles  With: Standard  Brakes  
                     Front Brake  Disc  Runout  Chec
k ‐ Vehicles  With: High Performance  Brakes 
                     Rear Brake  Disc  Runout  Check  (70.12.36)  ‐ Vehicles  With: Standard  Brakes 
                     Rear Brake  Disc  Runout  Check  (70.12.36)  ‐ Vehicles  With: High Performance   
            Brakes 
 
             206‐03:  Front  Disc Brake  
                 Specification  
                 Description  and  Operation  
                     Front Disc  Brake  
                 Removal and  Installation  
                     Brake Caliper  (70.55.02)  ‐ Vehicles  With: Standard  Brakes  
                     Brake Caliper  (70.55.02)  ‐ Vehicles  With: High  Perfo
rmance  Brakes  
                     Brake Disc  (70.10.10)  ‐ Vehicles  With: Standard  Brakes 
                     Brake Disc  (70.10.10)  ‐ Vehicles  With: High Performance  Brakes 
                     Brake Pads  (70.40.02)  ‐ Vehicles  With: Standard  Brakes 

            501‐20B : Supp l
emental
 Restraint  System  
                 Specification  
                 Description  and  Operation  
                     Air Bag  Supplemental  Restraint System  (SRS)  
                 Removal and  Installation  
                     Air Bag  Control  Module (76.73.41)  
                     Driver Air  Bag  Module  (76.73.39)  
                     Passenger Air  Bag  Module  (76.73.37)  
                     Side Air  Bag  Module  (76.73.47)  
                     Side Impact  Sensor  (76.73.53)  
 
             501‐25:  Body  Repairs ‐  Genera
l  Information  
                 Description  and  Operation  
                     Body Repairs  
 
        502:  Frame  and Mounting  
 
             502‐00:  Uni ‐Body,  Subframe  and  Mounting  System  
                 Removal and  Installation  
                     Front Axle  Crossmember  
                     Front Axle  Crossmember  Front  Bushing  (60.35.24)  
                     Front Axle  Crossmember  Front  Bushing  Heat  Shield  (60.35.37)  
                     Front Axle  Crossmember  Rear  Bushing  (
60.35.26)  
                     Rear Axle  Crossmember  (64.25.16)  
                     Rear Axle  Crossmember  Bushing  (64.25.02)  
 

Identification
Codes -
Identification Codes
Descr
iption and Operation
En

gine Number
The en
gine number (10 digits) is stamped on a raised pad on th
e front of the engine block near the thermostat housing. The
piston grade reference (8 digits) is also shown.
Automatic Transmission
Number
The
serial number of the transmission unit is displayed on
a metal or bar code label attached to the LH side of the
transmission casing.
Veh
icle Identification
Dependent
upon market, the VIN and other info
rmation is displayed on a label located ei ther on the rear edge of the LH front
door or on the body front upper crossmember. For certain mark ets, the VIN appears on a bar code label referred to as the
Certification Label and additionally carries the month and year of manufacture, vehicle weight data and paint and trim codes.
The VIN is also displayed on a plate visible through the windshie ld. It is essential that the vehicle identification number (VIN)
is quoted when ordering parts, and in all associated correspondence.

ItemDe
scription
GVW

R
G
ross Vehicle Weight Rating
GAW

R F
Gros
s Front Axle Weight Rating
GAW

R R
Gros
s Rear Axle Weight Rating
Pai

nt
Pai
nt Code
TrimTrim

Code

Date of
Manufacture
T
h
e date of manufacture (Build Date) of a vehicle is define
d as the calendar month and year in which the bodyshell and
powertrain are combined and the completed vehicle leaves the production line. For certain markets, VIN labels carry the
month and year of manufacture. For other markets, the vehicle Build Date is also displayed on a metal plate located at the
top of the battery tray in the trunk.
ANTI-T
HEFT LABELS
F
or
some markets, anti-theft labels bearing the VIN printed on
a special anti-forgery background are positioned on certain
body components. An additional anti-theft label is positioned on the LH side of the engine/automatic transmission casing.
Anti-theft labels must not be removed from a vehicle unless necessitated by component renewal.


ItemDe scrip
tion
1Gross Vehic
l
e Weight
2Gross Trai
n W
eight
3Maxim
u
m Permitted Front Axle Loading
4Maxim
u
m Permitted Rear Axle Loading

Rear Su
spension -
Lubric
ants, Fluids, Sealants and Adhesives
Torques


UnitSp
ecification
Loctite27
0
Greas eShell Retin a
x 'A'
Greas
eCastro l 'NT
R'
Com
p
onent
Nm
N
u
t - hub to axle shaft
3
04 -
336
Nu
t -
hub carrier pivot pin
88
-
118
Bol
t
- ABS sensor to hub carrier
8-1
0
Nu
t - stabilizer bar link to lower wishbone.
30
-40
Nu
t - stabilizer bar to link assembly.
30
-40
Bolts -
monostrut to body mounting brackets
88
-
118
Bolt
s
- monostrut to wishbone tie assembly
77
-
103
Bolts
- bu
mp stop to body
26
-34
Bol t
- damper lower mounting
80
-
100
N
u
t - damper top
31
-39
Bolts -
damper mounting plate to body
17
-23

Each r
oad spring and is located between the wishbone in
tegral spring seat and the body suspension turret.
Each shoc
k absorber unit is installed
co-axially within the road spring.
The lo
wer end of each shock absorber is secured to the
wishbone by a bolt which also functions as a pivot.
Adaptive damping is av
ailable as an option.
A
rear stabi
lizer bar is installed on
Supercharged and Sport Suspension models . Mounted at the rear of the wishbone
tie assembly, the stabilizer bar is connected to the wishbone by short links.
Op era
tion
As each road wheel r
i
ses, move
ment is transmitted through th e hub carrier assembly to the wishbone and axle shaft. The
corresponding rise of the wishbone compre sses the road spring and partially telescopes the shock absorber. During this
action, the spring absorbs result ing shocks and the shock absorber minimizes spring oscillation.
During cornering, vehicle weight is transferred to the outer road wheel with a resulting tendency for the inner wheel to lift.
On Supercharged and Sport Suspension vehicl es, a rear stabilizer bar assists in minimizing this tendency by transferring a
proportion of potential lift of the inner wheel to the outer wheel. This results in enhanced body stability with improved
cornering capabilities.

Rear Suspension - Axle B
ump Stop
Re
moval and Installation
Remov

al
CAUTI
ON: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
I
nstallation
1.
R
aise rear of vehicle and support
on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to Section 100-02.

3. Remove bolts securing bump stop to body.

4. Remove bu
mp stop and where applicable, reinforcement
bracket from vehicle.

1. Position reinforcemen t brac
ket (where a
pplicable) and bump
stop on vehicle.
2. Install bump stop bolts and tighten to 26-34Nm.

Rear
Suspension - Rear Susp
ension and Axle Assembly
Re
moval and Installation
Remov

al
1.
CAUTI
ON: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati

on
.
R
aise the rear of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin

g
.
2.
R
emove the rear wheels.
For additional informat ion, refer to Section 204
-04
Wheels and
Tire

s
.

3. CAUTI
ON: Do not suspend the caliper from the brake
hose as this will damage the hose.
• NOTE: Right-hand shown, left-hand similar
Remove the brake calipers from the carriers.
1. Remove the caliper spring clip.
2. Remove the guide pin dust caps.
3. Slacken and withdr aw the guide pins.
4. Remove the caliper from the carrier and secure to the suspension mounting bracket using a tie strap.

4. NOTE
: Right-hand shown, left-hand similar
Disconnect the wheel speed sensor electrical connectors.
5. NOTE: Right-hand shown, left-hand similar
Remove and discard th e tie straps securing the wheel speed
sensor harnesses to the brake hose clips.