LAND ROVER FREELANDER 2001 Workshop Manual

AIR CONDITIONING
82-14REPAIRS
Sensor - refrigerant pressure
$% 82.20.38
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3. Td4 & KV6 models: Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Release multiplug from refrigerant pressure
sensor.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.
5.Remove refrigerant pressure sensor from A/C
pipe mounting. Use two spanners to avoid
straining A/C pipe mounting.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Discard 'O' ring.Refit
1.Clean refrigerant pressure switch and
surrounding area.
2.Fit new 'O' ring to sensor and tighten to 10 Nm
(7.5 lbf.ft).
3.Fit multiplug to sensor.
4. Td4 & KV6 models: Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
6.Connect battery earth lead.

AIR CONDITIONING
REPAIRS 82-15
Valve - thermostatic expansion (TXV)
$% 82.25.01
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3.Remove bolt securing A/C pipes to TXV,
disconnect pipes and discard 'O' rings. Plug A/
C connections.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.4.Remove 2 Allen screws securing TXV to
bulkhead, withdraw assembly and discard 'O'
rings.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
Refit
1.Clean mating faces and seal recesses on
evaporator, TXV and block and pipe assembly.
2.Lubricate new 'O' rings with clean refrigerant oil
and fit to TXV pipes.
3.Fit block and pipe assembly to TXV and tighten
bolts to 5 Nm (3.5 lbf.ft).
4.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
5.Connect battery earth lead.

AIR CONDITIONING
82-16REPAIRS
Evaporator
$% 82.25.20
Remove
1.Depressurise A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
2.Remove bolt securing pipes to TXV valve.
3.Release both pipes from TXV valve.
4.Remove and discard 2 'O' rings from pipes.
CAUTION: Immediately cap all A/C pipes to
prevent ingress of dirt and moisture into the
system.
5.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
6.Remove bolt from face level ducting and
remove ducting.7.Disconnect 3 multiplugs from A/C switches and
heater harness.
8.Remove 2 nuts securing evaporator to body.
9.Release evaporator from drain hose and air
intake, remove evaporator assembly.
10.Release harness from evaporator securing
clips.
11.Remove 7 screws from evaporator casing and
remove top half of casing.
M820798
M820824

AIR CONDITIONING
REPAIRS 82-17
12.Remove evaporator from casing.
13.Remove 2 Allen key bolts securing TXV valve,
remove valve and discard 2 'O' rings.
Refit
1.Lubricate new 'O' rings with clean refrigerant oil
and fit to evaporator pipes
2.Fit evaporator pipes to TXV valve and fit
bracket, fit and tighten bolt to 10 Nm (7 lbf.ft).
3.Carefully fit evaporator to casing.
4.Fit top half of evaporator casing.
5.Fit 7 screws to casing.
6.Fit harness in securing clips.
7.Locate evaporator assembly to drain hose and
air intake, position evaporator to body.
8.Fit and tighten nuts securing evaporator to
body.
9.Connect multiplugs to heater harness and A/C
switches.
10.Position face level vent ducting, fit and tighten
bolt.
11.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
12.Clean evaporator pipes.
13.Lubricate new 'O' rings with refrigerant oil.
14.Fit 'O' rings to evaporator pipes.
15.Clean evaporator pipes.
16.Fit pipes to TXV valve and fit bracket, tighten
bolt to 10 Nm (7 lbf.ft).
17.Charge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
M820825

WIPERS AND WASHERS
REPAIRS 84-1
WIPERS AND WASHERS REPAIRS
Reservoir - washer
$% 84.10.01
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Position container to collect fluid loss.
3.Remove 2 nuts securing reservoir filler neck
and remove filler neck.
4.Release both washer pumps from reservoir.
5.Remove and discard pump sealing grommets.
6.Remove 3 bolts securing washer reservoir and
remove.Refit
1.Fit reservoir and secure with bolts.
2.Fit new pump sealing grommets to reservoir.
3.Fit pumps to reservoir.
4.Fit filler neck and secure with nuts.
5.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.

WIPERS AND WASHERS
84-2 REPAIRS
Jet - washer - each
$% 84.10.08
Remove
1.Disconnect tube from washer jet.
2.Depress plastic lugs and remove washer jet
from bonnet.
Refit
1.Fit washer jet to bonnet and connect tube.
2.Adjust jet so the inside spray is to centre of the
screen, and the outer spray is to the top of the
screen.
Pump - washer
$% 84.10.21
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Position container to catch windscreen washer
fluid.
3.Disconnect multiplug and hose from
windscreen washer pump.
4.Release pump from reservoir.
5.Remove and discard pump sealing grommet.
Refit
1.Fit new pump sealing grommet to reservoir.
2.Fit pump to reservoir.
3.Connect hose and multiplug to pump.
4.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.

WIPERS AND WASHERS
REPAIRS 84-3
Arm - wiper - each
$% 84.15.02
Remove
1.Remove nut cover on wiper arm and remove
nut.
2.Remove wiper arm from spindle.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove wiper blade.

+ WIPERS AND WASHERS, REPAIRS,
Blade - wiper - each.
Refit
1.Fit wiper blade.

+ WIPERS AND WASHERS, REPAIRS,
Blade - wiper - each.
2.Fit wiper arm to spindle, with tip of wiper blade
aligned to screen marks.
3.Fit nut and tighten to 18 Nm (13 lbf.ft).
Blade - wiper - each
$% 84.15.06
Remove
1.Lift wiper arm from screen.
2.Press retaining lever.
3.Slide blade down arm and withdraw.
Refit
1.Position new blade to wiper arm.
2.Push blade into engagement with arm, and
check blade is retained.
3.Lower arm onto screen.

WIPERS AND WASHERS
84-4 REPAIRS
Motor & linkage - wiper
$% 84.15.11
Remove
1.Remove air intake moulding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
2.Disconnect multiplug from windscreen wiper
motor.
3.Remove 3 bolts securing wiper motor and
linkage to body and remove wiper motor and
linkage.
Refit
1.Fit motor and linkage to body, fit bolts and
tighten to 5 Nm (3.5 lbf.ft).
2.Connect multiplug to windscreen wiper motor.
3.Fit air intake moulding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
Switch - wiper/washer
$% 84.15.34
Remove
1.Remove rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
2.Disconnect multiplug from washer and wiper
switch.
3.Release multiplug connector from switch base
on steering column.
4.Disconnect multiplug from connector.
5.Remove 2 screws from wiper switch.
6.Depress retaining tag and remove switch.
Refit
1.Fit washer and wiper switch assembly and
secure with screws.
2.Connect multiplugs to switch.
3.Secure multiplug to steering column.
4.Fit rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.

WIPERS AND WASHERS
REPAIRS 84-5
Pump - washer
$% 84.30.21
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Position container to catch windscreen washer
fluid.
3.Disconnect multiplug from washer pump.
4.Release hose from pump.
5.Remove washer pump from reservoir and
remove and discard pump seal.
Refit
1.Fit new pump sealing grommet to reservoir.
2.Fit pump to reservoir.
3.Connect hose and multiplug to pump.
4.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
Arm - wiper
$% 84.35.01
Remove
1.Remove wiper blade.

+ WIPERS AND WASHERS, REPAIRS,
Blade - wiper.
2.Remove spare wheel mounting bracket.

+ EXTERIOR FITTINGS, REPAIRS,
Bracket - spare wheel mounting.
3.Raise nut cover on wiper arm and remove nut.
4.Release washer jet tube and remove wiper
arm.
NOTE: Do not carry out further dismantling if
component is removed for access only.
5.Release washer jet and washer jet tube from
wiper arm.
Refit
1.Position and secure washer tube and jet to
wiper arm.
2.Position wiper arm to tail door and connect
washer tube.
3.Set wiper arm with tip contacting joint line
between waist seal and rear door. Fit and
tighten wiper arm nut to 13 Nm (10 lbf.ft).
4.Fit wiper blade.

+ WIPERS AND WASHERS, REPAIRS,
Blade - wiper.
5.Fit spare wheel mounting bracket.

+ EXTERIOR FITTINGS, REPAIRS,
Bracket - spare wheel mounting.