LAND ROVER FREELANDER 2001 Workshop Manual

HEATING AND VENTILATION
80-6REPAIRS
Plenum - air intake
$% 80.15.62
Remove
1.Remove both wiper arms.

+ WIPERS AND WASHERS, REPAIRS,
Arm - wiper - each.
2.Remove 6 studs securing rear edge of air
intake moulding.
3.Remove air intake moulding and bonnet
sealing rubber.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove bonnet sealing rubber from air intake
moulding.
5.Remove 4 clips securing air intake filter
retainers. Remove retainers and filters.Refit
1.Fit filters and retainers to air intake moulding
and secure with clips.
2.Fit bonnet sealing rubber to air intake moulding.
3.Fit air intake moulding and secure with studs.
4.Fit wiper arms.

+ WIPERS AND WASHERS, REPAIRS,
Arm - wiper - each.

HEATING AND VENTILATION
REPAIRS 80-7
Heater unit
$% 80.20.01
Remove
1.Drain cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.

+ COOLING SYSTEM - K SERIES 1.8,
ADJUSTMENTS, Coolant - drain & refill.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
2.Release 2 clips securing heater hoses to heater
and disconnect hoses.
3.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
4.Remove 2 bolts from console support bracket,
release 2 relays and remove bracket. Up to
03MY illustrated.5.Disconnect 4 multiplugs from heater controls.
Up to 04MY illustrated.
6.Disconnect multiplug from heater and release
diagnostic socket.
7. Models with A/C: Disconnect multiplug from
evaporator.
8.Remove bolt from duct of LH outer face level
vent and release duct from heater.

HEATING AND VENTILATION
80-8REPAIRS
9. NOTE: Models with passenger airbag,
remove carrier.Remove bolt from duct of RH
outer face level vent and release duct from
heater.
10.Release duct of RH demister vent.
11.Release duct of LH demister vent.
12.Release air inlet connector hose.
13.Release harness from 2 clips on heater.
14.Remove 2 nuts and 1 bolt securing heater to
body and remove heater.
NOTE: Do not carry out further dismantling if
component is removed for access only.15.Disconnect 2 multiplugs from heater controls.
16.Release air blend control cable from lever and
abutment.
17.Release air distribution cable from lever and
abutment.
18.Remove heater controls.

HEATING AND VENTILATION
REPAIRS 80-9
Refit
1.Position heater controls to replacement heater.
2.Connect air distribution cable to lever and
abutment.
3.Connect air blend cable to lever and abutment.
4.Connect multiplugs to heater controls.
5.Fit heater and secure with nuts and bolt.
6.Position harness and connect to clips on
heater.
7.Fit air inlet connector hose.
8.Fit RH demister vent duct to heater.
9. Models with passenger airbag, fit carrier.Fit
RH outer face level vent duct to heater and
secure to body with bolt.
10.Fit LH demister vent duct to heater.
11.Fit LH outer face level vent duct to heater and
secure to body with bolt.
12. Models with A/C: Connect multiplug to
evaporator.
13.Connect multiplug to heater and secure
diagnostic socket.
14.Connect multiplugs to heater controls.
15.Fit console support bracket and secure with
bolts.
16.Fit relays to console support bracket.
17.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
18.Connect heater hoses and secure with clips.
19.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.

+ COOLING SYSTEM - K SERIES 1.8,
ADJUSTMENTS, Coolant - drain & refill.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.

HEATING AND VENTILATION
80-10REPAIRS
Element - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.05
Remove
1.Remove heater matrix.

+ HEATING AND VENTILATION,
REPAIRS, Matrix - heater.
2.Release PTC top and bottom retaining stud
bosses from locating holes.
3.Release PTC element harness grommet from
passenger side of heater unit.
4.Carefully remove element also guiding harness
through assemblyRefit
1.Carefully fit PTC element into heater
assembly, also guide harness through opposite
side.
2.Fit harness grommet.
3.Locate bottom stud bosses into locating holes,
then locate top bosses.
4.Fit heater matrix..
+ HEATING AND VENTILATION,
REPAIRS, Matrix - heater.

HEATING AND VENTILATION
REPAIRS 80-11
Harness - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.06
Remove
1.Disconnect battery earth lead.
2.Remove bolt securing PTC cable from positive
side of battery.
3.Remove ECM from 'E' box.

+ ENGINE MANAGEMENT SYSTEM -
EDC, REPAIRS, Engine control module
(ECM).
4.Disconnect multiplugs from gearbox ECU and
cooling fan sensor5.Release harness from cable ties and release
relays from inner casing.
6.Release and disconnect cooling fan and joint
harness multiplugs.
7.Release 3 harnesses and air duct rubber
sleeve's from housing.
8.Release clips and remove fuse box cover.
9.Remove nut securing ECM housing.
10.Release housing from retaining brackets and
remove.
M80 0557

HEATING AND VENTILATION
80-12REPAIRS
11.Remove 3 nuts securing fuse box, place fuse
box aside.
12.Release PTC harness from ECM housing
bracket.
13.Remove cover from PTC positive lead fuse
holder.
14.Release multiplug and disconnect PTC
harness from engine harness.
15.Remove 2 nuts securing both leads from (80
amp) fuse holder, remove leads.
16.Release clip securing PTC harness to ECM
housing bracket.17.Release PTC harness relay from bulkhead
retaining bracket.
18.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
19.Release and remove RH demister vent duct
20.Release and remove air duct.

HEATING AND VENTILATION
REPAIRS 80-13
21.Disconnect 3 Lucar connections from PTC
element.
22.Release cable ties securing PTC harness to
main harness.
23.Remove air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
24.Release 2 clips securing PTC harness from
plenum box section.
25.With assistance release 2 grommets from
bulkhead and remove PTC harness from
vehicle.Refit
1.With assistance route PTC harness through
bulkhead and fit grommets.
2.Fit clips securing PTC harness to plenum box
3.Fit air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
4.Fit cable ties securing PTC harness to main
bulkhead harness.
5.Connect Lucar connections to PTC element.
6.Fit air duct.
7.Fit RH demister vent duct.
8.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
9.Connect and secure PTC harness multiplug to
engine harness.
10.Secure PTC harness/relay to bulkhead bracket
11.Fit clip to secure PTC harness to ECM housing
bracket.
12.Fit PTC positive leads to (80 amp) fuse holder,
fit and tighten nuts to 7 Nm (5.2 lbf.ft).
13.Fit (80 amp) fuse cover.
14.Secure PTC harness/relays to ECM housing
bracket.
15.Fit fuse box, ensure harness routing is clear
suspension turret. Tighten nuts to 10 Nm (7
lbf.ft).
16.Fit fuse box cover.
17.Fit 'E' box housing into securing brackets.
18.Fit and tighten nut securing housing.
19.Fit harness and air duct rubber sleeve's to
housing.
20.Fit harness cable tie and secure relay in
housing.
21.Connect and secure joint harness and cooling
fan multiplugs.
22.Connect cooling fan sensor and gearbox ECU
multiplugs.
23.Fit ECM into 'E' box.

+ ENGINE MANAGEMENT SYSTEM -
EDC, REPAIRS, Engine control module
(ECM).
24.Position PTC positive cable to battery and
secure with bolt, tighten to 25 Nm (18 lbf.ft).
25.Connect battery earth lead.

HEATING AND VENTILATION
80-14REPAIRS
Microswitch - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.08
Remove
1.Remove front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
2.Disconnect multiplug and release microswitch
from heater control pack.
Refit
1.Fit microswitch to heater control pack and
connect multiplug.
2.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
Blower assembly
$% 80.20.12
Remove
1.Remove 3 screws securing fan motor assembly
to heater casing.
2.Release fan assembly from heater and
disconnect multiplug.
3.Remove fan assembly.
Refit
1.Position fan assembly to heater and connect
multiplug.
2.Fit fan assembly to heater casing and secure
with screws.

HEATING AND VENTILATION
REPAIRS 80-15
Resistor unit - fan motor
$% 80.20.17
Remove
1. LHD models only: Disconnect air inlet
connector hose from heater and evaporator.
2.Disconnect multiplug from resistor.
3.Release clip and remove resistor from heater.
Refit
1.Fit resistor to heater.
2.Connect multiplug to resistor.
3. LHD models only: Connect air inlet connector
hose.
Matrix - heater
$% 80.20.29
Remove
1.Remove heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
2.Remove screw securing pipe clamp to heater
casing and remove clamp.
3.Remove 2 screws from matrix cover and
remove cover.
4.Remove heater matrix.
Refit
1.Fit heater matrix to heater assembly.
2.Fit matrix cover and secure with screws.
3.Fit pipe clamp and secure with screw.
4.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.