LAND ROVER FRELANDER 2 2006 Repair Manual

18.
Installation Inst all t he int ake mani fol d runner cont rol (IMRC) actuator.
T orque: 10 Nm 1.
Inst all t he int ake mani fol d adapt or and throt t le hous ing.
T orque: 6 Nm 2.
3. CAUTION: Inst all t he new s eal s .
Inst all t he int ake mani fol d.
T orque: 9 Nm 3.
Connect t he IMRC act uator electrical connect or. Connect t he vacuum hos e.4.
Connect t he turbocharger outl et pi pe.
5.
Connect t he manifold abs olute pres sure (MAP) sens or
electrical connect or. Connect t he thrott le pos it ion (TP) s ens or electrical connect or.6.
Inst all t he fuel fi lt er bracket s.
T orque: 25 Nm 7.
At tach t he oil level indicator t ube.
T orque: 10 Nm 8.
9. NOTE: Ins t al l a new retaini ng clip.
Connect t he crankcas e vent hos e.
9.
10. CAUTIONS:
10.

"Make s ure t hat a new component i s ins t al led. "
Make s ure that t he mat ing faces are clean and free of foreign
mat eri al .
Inst all t he EGR pipe.
T orque: 10 Nm At tach t he s pi ll ret urn li ne.
11.
Connect and s ecure t he fuel inject or wiring harnes s electrical
connectors.
T orque: 10 Nm 12.
Inst all t he breather li ne.
13.
Inst all t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,
Removal and Ins tall ati on).
14.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
15.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Pulley
Removal and Inst all ati on
Special T ool(s)
303-1270Ti ming Pi n, Cranks haft
303-1272Locki ng Tool , Flywheel
303-1277Ti ming Pi n, Cams haft
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06B Starti ng Sys t em - TD4 2.2L Dies el,Removal and Ins tall ati on).
3.
Remove t he acces sory dri ve bel t.
Refer t o: Acces sory Dri ve Belt (303-05B Acces sory Drive - TD4 2.2LDi es el, Removal and Ins tal lat ion).
4.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.

6.

Remove the grommet . Ins t al l the cams haft t iming t ool .
Spec i al T ool(s ): 303-1277 7.
Ins t al l the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 8.
Inst all t he cranks haft l ocking tool.
Speci al Tool (s ): 303-1272 9.

Stage 1:
Stage 2: 10. CAUTION: Make s ure t hat a new cranks haft
pull ey bol t is ins tall ed.
T orque: 70 Nm 82°10.
Installation 1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Front Seal
Removal and Inst all ati on
Special T ool(s)
303-1274Inst all er, Cranks haft Front Seal
303-1300Remover, Cranks haft Seal
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming bel t.
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
3.

4.
NOTE: Make s ure t hat the component i s ins t al led t o
t he posi ti on noted on removal .
4. Speci al Tool (s ):
303-1300 5.
Installation 1. CAUTION: Extreme cleanli nes s mus t be
exercis ed when handl ing t hese components .
Speci al Tool (s ): 303-1274 1.
2. CAUTIONS:
2.

Make s ure that t he component is cl ean, free of foreignmat eri al and l ubricant.
Make s ure that t hes e component s are ins tal led t o t he notedremoval posi ti on.
Inst all t he cranks haft key and s procket .
Inst all t he new t imi ng belt .
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
3.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Rear Seal
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
303-1271Inst all er, Seal
303-538Remover/Ins t al ler, Cranks haft Oi l Seal
308-615Remover, Seals
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Manual model s: Remove t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal andInst all at ion).
3.
Automat ic model s: Remove t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal andInst all at ion).
4.

5.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 303-538 ,
308-615 ,
100-012 5.
Installation 1. CAUTION: Take ext ra care not t o damage the
s eal.
Speci al Tool (s ): 303-1271 1.
Manual model s: Ins tall t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal and
Inst all at ion).
2.
Automat ic model s: Ins tal l t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal and
Inst all at ion).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.