LAND ROVER FRELANDER 2 2006 Repair Manual

T orque:
24 Nm
Inst all t he turbocharger s upport bracket , but do not fully
t ighten at t his st age. Tight en the support bracket to turbocharger bol t.
T orque: 24 Nm Tight en the support bracket to cyli nder bl ock bolt s .
T orque: 24 Nm 4.
5. CAUTIONS: Make s ure that t he area around the component i s clean and
free of foreign mat eri al. Make s ure that new s eali ng washers are ins tall ed.
Connect t he turbocharger oil feed line.
T orque: 24 Nm 5.
Inst all t he turbocharger outl et pi pe.
T orque: 25 Nm 6.
Inst all t he cat alyti c convert er.
Refer t o: Cat alyt ic Converter - Vehicles W it hout : Di es el Part iculate Fil ter (DPF) (309-00B Exhaus t Syst em - TD4 2.2L Di es el, Removal
and Inst all at ion).
7.
Inst all t he EGR cool er.
Refer t o: Exhaus t Gas Reci rculati on (EGR) Cooler (303-08B Engi ne
Emi ss i on Cont rol - TD4 2.2L Dies el, Removal and Ins tall ati on).
8.
Check and top-up the engine oi l.
9.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Cylinder Head
Removal and Inst all ati on
Removal
• NOTE: The valve cover and cylinder head is machined as an ass embly and cannot be serviced s eparately.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he exhaus t manifol d.
Refer t o: Exhaus t Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
3.
Remove t he camshaft s .
Refer t o: Camshafts (303-01B Engine - TD4 2.2L Dies el, Removaland Inst all at ion).
4.
Remove t he thermost at.
Refer t o: Thermos tat (303-03B Engi ne Cool ing - TD4 2.2L Di es el,Removal and Ins tall ati on).
5.
Remove t he RH engine mount .
Refer t o: Engi ne Mount RH (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
6.
7.

8.
9.
10.

11. CAUTION: Note the fit t ed pos i ti on of thecomponent pri or to removal.11.
12. W ARNING: Thi s s tep requi res t he aid ofanother technician.
Di scard the bolt s .
12.

13. CAUTIONS:
Not e t he thi cknes s of the gas ket removed.
The gas ket t hicknes s i s ident ifi ed by t he numberof holes (1 t o 4) at eit her of t he locati ons shown.
13.
14.
15. NOTE: Do not dis ass emble further if t he componenti s removed for acces s onl y.15.

16.
Installation Inst all t he li ft ing brackets and ti ght en t he bol ts .
T orque: 10 Nm 1.
2. CAUTION: Only use a plas ti c s craper t o clean
off t he old gas ket.
Clean and i nspect the cyli nder head and cylinder block.
2. Check cyli nder head face for dis torti on, acros s t he
cent er and from corner t o corner.
Refer t o: Specificati ons (303-01B Engine - TD4 2.2L
Di es el, Specifi cat ions ).
3.
If neces sary, s elect t he correct thi cknes s cyl inder head gas ket .
Refer t o: Cyl inder Head Gasket Selecti on - TD4 2.2L Di esel (303-00
Engine Sys tem - General Informati on, General Procedures ).
4.
5. CAUTIONS: Make s ure that t he mat ing faces are clean and free of foreign
mat eri al . Make s ure the locat ing dowels are i nst all ed correctl y.
5.

Stage 1:
Stage 2:
Stage 3: Make s ure to ins tal l a gas ket of the correct thicknes s
Make s ure that t he gasket is correctl y located.
Inst all a new cyli nder head gas ket .
6. W ARNING: Thi s s tep requi res t he aid of anot her t echni ci an.
CAUTION: Make s ure that t he component is correct ly locat ed
on t he locati ng dowels .
Inst all t he cyl inder head.
6. 7. CAUTION: Make s ure that new cylinder head
bolt s are ins tal led.
Tight en the cyli nder head bolt s in three s tages t o the
s equence s hown.
T orque: 20 Nm 60 Nm
220°7.
8. CAUTIONS: Make s ure that t he mat ing faces are clean and free of foreign
mat eri al . Lubri cat e t he bearing s urfaces wit h clean engine oil .
Make s ure that t hes e component s are ins tal led t o t he noted
removal posi ti on.
Inst all t he camshaft roll er foll owers .
8.
Connect t he glow pl ug electrical connect ors and s ecure t he harnes s
t o t he cyl inder head.
9.
Connect and s ecure t he cool ant hos e.
10.
Inst all t he ti ming bel t rear cover, ti ght en t he bol ts .
T orque: 5 Nm 11.
Inst all t he engi ne RH mount bracket bol ts .
T orque: M12 80 Nm M10
60 Nm 12.
Inst all t he RH engine mount .
Refer t o: Engi ne Mount RH (303-01B Engi ne - TD4 2.2L Di esel ,
Removal and Ins tall ati on).
13.
Inst all t he thermost at.
14.

Refer t o: Thermos tat (303-03B Engi ne Cool ing - TD4 2.2L Di es el,Removal and Ins tall ati on).
Inst all t he camshaft s .
Refer t o: Camshafts (303-01B Engine - TD4 2.2L Dies el, Removaland Inst all at ion).
15.
Inst all t he exhaus t manifol d.
Refer t o: Exhaus t Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,Removal and Ins tall ati on).
16.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
17.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Pan
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Drai n t he engi ne oil .
Refer t o: Engi ne Oil Draining and Fi lli ng (303-01B Engi ne - TD4 2.2L
Di es el, General Procedures ).
2. 3.
T orque:
9 Nm 4.
For seal ant i nformat ion, refer to the engine specificat ion secti on.
Refer t o: Specificati ons (303-01B Engine - TD4 2.2L Di es el,
Speci fi cat ions ).
5.

6.
Installation
To i nst all , revers e t he removal procedure.1.