LAND ROVER FRELANDER 2 2006 Repair Manual

2.
CAUTIONS: The cranks haft or camshaft s mus t not be rot ated
whil e t he t imi ng bel t is removed. Make s ure that t he ti mi ng bel t is not folded t o
produce a l oop wit h a di ameter les s t han 35 mm.
Inst all t he new t imi ng belt . St arti ng at t he cams haft pul ley, ins tall t he
t imi ng belt i n a clockwis e direct ion, in the
s equence s hown. 2.

Light ley t ighten t he t imi ng belt t ens i oner bolt . Us ing an Allen key, adjus t the t ensi on count er-
clockwis e unti l the point er is i n t he posi ti on
i llus t rated. Tight en the tens ioner bol t.
T orque: 25 Nm 3.

Inst all t he rel uct or ring. Inst all t he cranks haft damper us ing t he ori gi nal
bolt .
T orque: 70 Nm 4.

Remove t he cranks haft l ocking tool.
Speci al Tool (s ): 303-1272 5.

Remove the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 6.

Remove t he camshaft sprocket ti ming tool.
Speci al Tool (s ): 303-1277 7.
Rotat e t he engi ne t en compl ete turns cl ockwis e. 8.

Ins t al l the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 9.

Inst all t he camshaft sprocket ti ming tool.
Speci al Tool (s ): 303-1277 10.

Inst all t he cranks haft l ocking tool.
Speci al Tool (s ): 303-1272 11.

Loosen t he cranks haft damper bolt . 12.
13. CAUTION: If the point er pos i ti on is i ncorrect,
repeat t he ti ming bel t tens ioning operat ion.
Loosen t he t imi ng belt t ens i oner bolt . Us ing an Allen key, adjus t the t ensi oner
clockwis e unti l the point er is i n t he posi ti on
i llus t rated. Tight en the tens ioner bol t.
T orque: 25 Nm 13.

Tight en the cranks haft damper.
T orque: 70 Nm 14.

Remove t he cranks haft l ocking tool.
Speci al Tool (s ): 303-1272 15.

Remove the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 16.

Remove t he camshaft sprocket ti ming tool.
Speci al Tool (s ): 303-1277 17.
Rotat e t he engi ne t wo complete turns cl ockwi se. 18.
Check the t iming belt t ensi oner i s in the correct pos it ion. If
not repeat the set ti ng procedure. 19.

Ins t al l the cranks haft t imi ng t ool .
Spec i al T ool(s ): 303-1270 20.

Inst all t he cranks haft l ocking tool.
Speci al Tool (s ): 303-1272 21.

Inst all t he camshaft sprocket ti ming tool.
Speci al Tool (s ): 303-1277 22.

23. CAUTION: Make s ure t hat a new bolt is
i ns t alled.
Remove t he cranks haft damper. 23.

Remove t he rel uct or ring. 24.
Refer t o: Timi ng Cover (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
25.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
26.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Exhaust Manifold
Removal and Inst all ati on
Removal
W ARNING: Observe due care when worki ng near a hot exhaust s ys tem.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he exhaus t gas recirculat ion (EGR) cool er.
Refer t o: Exhaus t Gas Reci rculati on (EGR) Cooler (303-08B Engi neEmi ss i on Cont rol - TD4 2.2L Dies el, Removal and Ins tall ati on).
2.
Remove t he cat alyti c convert er.
Refer t o: Cat alyt ic Converter - Vehicles W it hout : Di es el Part iculateFil ter (DPF) (309-00B Exhaus t Syst em - TD4 2.2L Di es el, Removaland Inst all at ion).
3.
4. NOTE: Make s ure t hat al l openings are s eal ed.4.
5.

6. CAUTIONS:
Make s ure that t he area around the component i sclean and free of foreign materi al.
Make s ure that all openings are sealed. Us e newblanking caps.
6.
7.
8. CAUTION: Make s ure that all openi ngs ares ealed. Use new blanking caps.
Releas e t he turbocharger.
8.

Remove t he EGR cool er to exhaust mani fol d elbow.
9. 10. CAUTION: Make s ure t hat all openi ngs are
s ealed. Use new blanking caps.
• NOTE: Di scard the gas ket .
10.
Installation 1. CAUTION: Make s ure that the area around t he
component i s cl ean and free of foreign mat eri al .
Inst all a new gas ket. Inst all t he exhaus t manifol d.
Evenl y and progres s ively, t ighten t he bolt s i n
t he s equence s hown.
T orque: 25 Nm 1.
Inst all t he EGR cool er to exhaust mani fol d elbow.
T orque: 10 Nm 2.
3. CAUTIONS: Make s ure that new bolt s are ins t al led.
Ext reme cl eanli ness must be exerci sed when handli ng t hi s
component . Carbon depos it s mus t be careful ly removed from both faces of
t he turbocharger and exhaus t manifold prior to ass embly.
Inst all t he turbocharger.
3.