RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Workshop Manual

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining), part section
42C
PRB4210
INTRODUCTION
The replacement of this part is a complementary
operation for a frontal impact to a headlight car-
rier panel.
It will be partially replaced according to the cut on
the diagram and the method below.
The replacement of this part also requires the re-
placement of the cowl side panel upper reinforce-
ments.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Cowl side panel , part assembled with :
- front wing mounting,
- impact retainer reinforcement (bonnet),
- dashboard mounting support,
- shock absorber cup height adjuster reinforce-
ment .
2 - Cowl side panel upper reinforcement, front
section.
3 - Cowl side panel upper reinforcement, rear
section.
JOINTS WITH :
Engine support plate
Shock absorber cup
Plenum chamber
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1.5
2Engine support plate 2
3Shock absorber cup 2
4Plenum chamber 1
5 Shock absorber cup height adjuster 1or
42-5

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining) , part section
42C
12895R
CAA11538-1R3
A
1
2
CAA11538-1R4
B
15
42-6

UPPER FRONT STRUCTURE
Cowl side panel (pillar lining) , part section
42C
12999R
CAS13033R2
C
1 1or
CAG11548-7R3
D
1 14
CAA11536-1R3
E
1 3
42-7

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
PRB4211
INTRODUCTION
The replacement of this part is complementary to
the headlight carrier panel for a frontal impact.
In the operation described below there are only
descriptions of joints specific to the part concer-
ned.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Parts only :
1 - Cowl side panel upper reinforcement, front
section.
2 - Cowl side panel upper reinforcement, rear
section.
PARTS CONCERNED (thickness in mm):
1Cowl side panel (pillar lining) 1
2Cowl side panel upper reinforcement,
front section 1
3Cowl side panel upper reinforcement,
rear section 1
4Engine support plate 2
5Shock absorber cup 2
6Shock absorber cup height adjuster 1
7Windscreen wiper mounting 1
8Front pillar 1.5
JOINTS WITH :
Cowl side panel (pillar lining)
Cowl side panel upper reinforcement, front
section
Cowl side panel upper reinforcement, rear
section
Front pillar
12892R
CAA11538R4
A
2 / 3
1
42-8

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
12903R1
CAA11536R4
B
2
1
CAS13026R7
C
4
1 2
CAF11547-2R8
D
21
6
42-9

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
12891R
CAF11547-2R8
E
21
5
CAN11690R2
F
5 23
CAA11538R7
G
1
3
CAF11547-2R8
H
38
1
CAR11700R1
I
83
42-10

UPPER FRONT STRUCTURE
Cowl side panel upper reinforcement
42D
12890R
CAS13022R1
J
1
7 8
3
CAF11547-2R3
K
7
8 3
CAN11690R5
L
1
3 2
42-11

UPPER FRONT STRUCTURE
Wheel arch, front section
42E
PRB4212
INTRODUCTION
The replacement of this part is an operation for a
frontal impact and is complementary to the repla-
cement of the cowl side panel (pillar lining).
It can be carried out partially from the right hand
side (see diagram and method below).
In the operation described below there are only
descriptions of the joints specific to the part
concerned.
Information concerning other parts will be dealt
with in the respective section.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
1 - Part only (right hand side).
2 - Part only (left hand side).
JOINTS WITH :
Engine mounting height adjuster (right hand side)
Shock absorber cup height adjuster
Side member closure panel
Front end lower cross member (right hand side)
Cowl side panel (pillar lining)
PARTS CONCERNED (thickness in mm):
1Engine mounting 2
2Shock absorber cup height adjuster 2
3Side member closure panel 1
4Side member, front section 1.5
5Front wheel arch 1
6Front end lower cross member 1.5
7Cowl side panel (pillar lining) 1.5
or
42-12

UPPER FRONT STRUCTURE
Wheel arch, front section
42E
13009R
A
6
2
CAR11700R5
B
4 5
CAQ11697R5
C
4 5
CAI11550-2R5
3
42-13

UPPER FRONT STRUCTURE
Wheel arch, front section
42E
12903R2
or
CAS13028R8
D
CAS13028R1
E
5
54
3
5 1
42-14