RENAULT KANGOO 1997 KC / 1.G Sheet Metal Work Manual Online

LOWER STRUCTURE
Tunnel
41K
PRB4131
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of :
1 - For a frontal impact :
- the bulkhead
2 - For a side impact :
- the side floor
3 - For a rear impact :
- the rear floor unit
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
- impact sensor unit mounting,
- front reinforcement of tunnel,
- seat anchoring reinforcement ,
- cable sleeve stop mounting,
- centre reinforcement of tunnel.
JOINTS WITH:
Rear floor
Side floor
Bulkhead
PARTS CONCERNED (thickness in mm):
1Rear floor 1
2Side floor 0.8
3Tunnel 1.2
4Bulkhead 0.7
41-39

LOWER STRUCTURE
Tunnel
41
13016R1
K
CAT13325-1R1
A
1
2
CAB11540R1
B
3 1
13019R1
CAA11536-2R8
C
4
3 3
41-40

LOWER STRUCTURE
Rear floor, front section
41L
PRB4132
INTRODUCTION
For a side impact, the replacement of this part is a
complementary operation to the replacement of :
- the sill panel closure panel,
- the rear floor unit,
- the rear floor front cross member.
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with :
- floor reinforcement,
- nuts .
JOINTS WITH:
Rear floor, rear section
Tunnel
Side floor
Sill panel closure panel
PARTS CONCERNED (thickness in mm):
1Rear floor, front section 0.8
2Rear floor, rear section 1
3Tunnel 1.2
4Side floor 0.8
5Sill panel closure panel 1.2
6Sill panel closure panel extension,
rear section 1.5
41-41

LOWER STRUCTURE
Rear floor, front section
41L
13347R
CAA11538R2
A
1
4
12
1
2
CAA11538R2
B
1
3
12
1
2
CAN11690R5
C
126
41-42

LOWER STRUCTURE
Rear floor, front section
41L
13348R
CAF11547-2R8
D
16
5
CAA11538R7
E
15
CAR11700R5
F
15
CAR11700R5
G
12
41-43

LOWER STRUCTURE
Rear floor, rear section (part section)
41M
PRB4133
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of:
1 - For a side impact :
- the sill panel reinforcement ,
- the rear inner wheel arch,
- the rear wing panel lining.
Replace part section along cut A (see diagram
and method below).
2 - For a rear impact
- the rear end panel,
- the rear side member, part section or
complete.
Replace part section along cut B (see diagram
and method below).
In the operation described below, there are only
descriptions of the joints specific to the part
concerned.
Information concerning the other parts will be
dealt with in the respective sections.
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with towing ring reinforcement.
JOINTS WITH:
Side floor
Upper shock absorber gusset
Sill panel closure panel
Rear axle assembly mounting unit
Shock absorber mounting upper reinforcement
Sill panel closure panel, rear section
Rear floor front cross member, front section
Rear side member
Wheel arch
Spring bumper mounting
Rear floor stiffener
Centre cross member
PARTS CONCERNED (thickness in mm):
1Rear floor, rear section 1
2Side floor 0.8
3Upper shock absorber gusset 1.5
4Sill panel closure panel 1.2
5Rear axle assembly mounting unit 1.2
6Shock absorber mounting
upper reinforcement 1.2
7Sill panel closure panel, rear section 1.5
8Rear floor front cross member 0.8
9Rear side member 1.5
10Wheel arch 1
11Spring bumper mounting 1.5
12Spring bumper mounting
reinforcement 1.5
13Rear floor stiffener 1
14Centre cross member 1.5
15Rear floor, front section 0.8
or
41-44

LOWER STRUCTURE
Rear floor, rear section (part section)
41M
13018R2
or
CAS13028R4
A81
1 - ALONG CUT A
CAA11538R4
B
1
8
1
CAN11690R6
C
15 6
CAN11690R6
D
16 10
41-45

LOWER STRUCTURE
Rear floor, rear section (part section)
41M
CAA11538-1R5
E
1
9
CAH11549R1
F
1 96
41-46

LOWER STRUCTURE
Rear floor, rear section (part section)
41M
13001R
CAH11549R1
G
1 11 9
CAH11549R1
H
1 11 9
CAF11547-2R4
I
1 12
10
CAA11538R3
J
1
10
41-47

LOWER STRUCTURE
Rear floor, rear section (part section)
41M
13018R3
2 - ALONG CUT B
or
CAA11536-2R2
K
1 1
13001R1
CAS13033R1
L
1 1
1
21
1 2
41-48