SSANGYONG KORANDO 1997 Service Repair Manual

SEATS 9H-3
SSANGYONG MY2002
REPAIR INSTRUCTIONS
KAA9H020
ON-VEHICLE SERVICE
UNIT REPAIR
FRONT SEAT
Removal and Installation Procedure
1. Remove the electrical connector from front seat.
KAA9H030
2. Remove the bolts with the front seat.
Installation Notice
•Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Installation should follow the removal procedure
in the reverse order.
Tightening Torque19.6 - 31.4 Nm
(14.5 - 23.2 lb-ft)
KAA9H060
FRONT SEAT CUSHION
Removal and Installation Procedure
1. Remove the front seat from the vehicle. Refer to
“front seat” in this section.
2. Remove the front seatback. Refer to “Front Seat
back” in this section.
3. Remove the seat cushion bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque16.7 - 25.5 Nm
(12 - 18 lb-ft)

SSANGYONG MY2002
9H-4 SEATS
KAA9H070
FRONT SEAT GUIDE RAIL
Removal and Installation Procedure
1. Remove the front seat from the vehicle. Refer to
in this section.
2. Remove the front seat trim. Refer to “front seat
trim” in this section.
3. Remove the bolts and the guide rail.
Installation Notice
KAA9H050
6. Remove the bolts and the seatback.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque34.3 - 55.9 Nm
(25 - 41 lb-ft)
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque17.6 - 25.5 Nm
(12 - 18 lb-ft)
KAA9H040
FRONT SEATBACK
Removal and Installation Procedure
1. Remove the front seat from the vehicle. Refer to
“front seat” in this section.
2. Remove the head restraint. Refer to “head
restraint” in this section.
3. Remove the seat recliner lever. Refer to “seat
recliner lever” in this section.
4. Remove the seat trim. Refer to “seat trim” in this
section.
5. Remove the seatback cover.

SEATS 9H-5
SSANGYONG MY2002
KAA9H100
KAA9H080
KAA9H090
FRONT SEAT TRIM
Removal and Installation Procedure
1. Remove the recliner lever by rubber hammer. Refer
to “seat recliner lever” in this section.
2. Remove the screws and the seat trim.
3. Installation should follow the removal procedure
in the reverse order.
FRONT SEAT RECLINER LEVER
Removal and Installation Procedure
1. Remove the seat recliner lever by rubber hammer.
2. Installation should follow the removal procedure
in the reverse order.
HEAD RESTRAINT
Removal and Installation Procedure
1. Press in the head restraint adjust button and
remove the head restraint from the seatback.
KAA9H110
2. Insert two flat head screwdrivers down the front
and back side of the guide sleeves.
3. With the screwdrivers, press in the retaining
latches and remove the guide sleeves.
4. Installation should follow the removal procedure
in the reverse order.

SSANGYONG MY2002
9H-6 SEATS
KAA9H120
KAA9H130
WALK IN DEVICE
Removal and Installation Procedure
1. Remove the front seat. Refer to “front seat” in this
section.
2. Remove the seat recliner. Refer to “seat recliner”
in this section.
3. Remove the seat trim. Refer to “seat trim” in this
section.
4. Remove the walk in device assembly.
5. Installation should follow the removal procedure
in the reverse order.
FRONT SEAT ARMREST
Removal and Installation Procedure
1. Remove the arm rest cover.
2. Remove the arm rest mounting bolt.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Remove the arm rest.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque17.6 - 25.5 Nm
(12 - 18 lb-ft)
KAA9H180
REAR SEAT ARMREST
Removal and Installation Procedure
1. Push the button in the arm rest.
2. Turn and remove from the side quarter trim panel.
3. Installation should follow the removal procedure
in the reverse order.

SEATS 9H-7
SSANGYONG MY2002


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KAA9H150
KAA9H160
3. Remove the bolts and the rear seat.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
KAA9H140
REAR SEAT
Removal and Installation Procedure
1. Lift up the rear seat from the floor.
2. Remove the bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
50/50 SPLIT REAR SEAT CUSHION
HINGE
Removal and Installation Procedure
1. Remove the bolts and the rear seat cushion hinge.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correctfasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
Tightening Torque19.6 - 31.4 Nm
(14.5 - 23.2 lb-ft)
Tightening Torque19.6 - 31.4 Nm
(14.5 - 23.2 lb-ft)
Tightening Torque34.3 - 53.9 Nm
(25 - 39 lb-ft)

SSANGYONG MY2002
9H-8 SEATS
50/50 SPLIT REAR SEAT CUSHION
LOCK STRIKER
Removal and Installation Procedure
1. Remove the bolts and rear seat cushion lock
striker.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
KAA9H200
2. Remove the child seat anchorage bolt.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Installation should follow the removal procedure
in the reverse order.
KAA9H190
CHILD SEAT ANCHORAGE
Removal and Installation Procedure
1. Remove the child seat anchorage cover.
Tightening Torque34.3 - 53.9 Nm
(25 - 39 lb-ft)
KAA9H170
Tightening Torque 19 Nm (14 lb-ft)

SEATS 9H-9
SSANGYONG MY2002
-
-
-
-
-
-
-
-
-
- 14
12 - 18
14.5 - 23.2
13 - 18
14.5 - 23.2
14.5 - 23.2
25 - 39
25 - 39
25 - 41
12 - 18Lb-In
Lb-Ft
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Child Seat Anchorage Bolt
Front Armrest Mounting Bolt
Front Seat Bolts
Guide Rail Bolts
Rear Seat Bolts (Lift Up)
Rear Seat Bolts (Front)
Rear Seat Cushion Hinge Bolts
Rear Seat Cushion Lock Striker Bolts
Seat Back Bolts
Seat Cushion BoltsApplication
N•m19
16.7 - 25.5
19.6 - 31.4
17.6 - 25.5
19.6 - 31.4
19.6 - 31.4
34.3 - 53.9
34.3 - 53.9
34.3 - 55.9
16.7 - 25.5

SSANGYONG MY2002
9H-10 SEATS
SCHEMATIC AND ROUTING DIAGRAM
SEAT HEATER
KAA9H210

SECTION 9I
WATERLEAKS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Specifications........................................................9I-2
Recommended Materials for Waterleak Repairs....9I-2
Watertest Stand Specifications.............................9I-2
Diagnosis...............................................................9I-3Waterleak Diagnosis.............................................9I-3
Maintenance and Repair......................................9I-6
On-Vehicle Service..................................................9I-6
Waterleak Repair..................................................9I-6

SSANGYONG MY2002
9I-2 WATERLEAKS
Description
SPECIFICATIONS
RECOMMENDED MATERIALS FOR WATERLEAK REPAIRS
WATERTEST STAND SPECIFICATIONS
Windshield, back window
Metal joints
Ventilation ducts
Small cracks and pin holes
Large holes
Weatherstrips
Bolts, studs, and screwsLeak Areas Repair MaterialsUrethane adhesive, caulking kit, or the equivalent
Brushable seam sealer which can be painted
3M
TM Auto Bedding and Glazing Compound or the
equivalent
3M
TM Drip-Check Sealer or the equivalent
3M
TM Automotive Joint and Seam Sealer
3M
TM 08011 Weatherstrip Adhesive or the equivalent
Strip caulk
Nozzle Type
Nozzle Height
Volume of Flow
Pressure
Windshield and A-Pillar Test Stand Position
B-Pillar Test Stand Position
Back Window and Rear Deck Lid Test Stand
PositionApplication
Full jet spray nozzle #1/2 GG-25 or equivalent with a 60 °
included angle
Approximately 1,600 mm (63.0 in.) from the floor
14 L (3.7 gal) per minute
155 kPa (22.5 psi) measured at the nozzle
Approximately 30° down, 45° toward the rear, and aimed
at the corner of the windshield
Approximately 30° down, 45° toward the rear, and aimed
at the center of the rear door
Approximately 30° down, 30° toward the front and aimed
approximately 610 mm (24.0 in.) from the corner of the
back window