SSANGYONG KORANDO 1997 Service Repair Manual

SSANGYONG MY2002
9E-4 INSTRUMENTATION, DRIVER INFORMATION
1 Crash Pad Complete
2 Cover A-Def Nozzle
3 Cover A-Def Nozzle
4 Blacking Cover-Sun Sensor
5 Louver A-CTR A/Vent
6 Louver A-Side A/Vent
7 PNL A-Side Facia
8 Striker A-Glove Box
9 Shroud-Gloved Box Behind
10 Cover-C/Pad Main MTG
11 PNL A-CTR Facia
12 PNL A-Cluster Facia
13 PNL A-C/Pad LWR Main
14 PNL A-C/Pad LWR Main
15 PNL A-Shroud UPR
16 PNL A-Shroud LWR
17 Tray A-C/Pad CTR
18 Glove Box A19 BRKT-Glove Box Hinge #1
20 BRKT-Glove Box Hinge #2
21 PNL-Glove Box Hinge
22 Stopper-G/Box Housing
23 Holder-Cup
24 Ash Tray-FRT
25 Cigar Lighter A
26 Screw-Truss
27 T/Screw-Oval
28 T/Screw-Oval
29 T/Screw
30 T/Screw-Truss SEMS
31 Cover-Black Out SW
32 Handel A-C/Pad
33 Lock A-Glove Box
34 Grommet-Shroud
35 Member A-Cowl Cross

INSTRUMENTATION, DRIVER INFORMATION 9E-5
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURE
CIGAR LIGHTER
Cigar lighter inoperative
Step
1
2
3
4
5
6
7
8
9Action
Check fuse F15.
Is the fuse blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
1. Turn the ignition key to the ACC position.
2. Use a voltmeter to check for voltage at fuse Ef20.
Does the battery voltage available at the fuse Ef20
match the value specified?
Repair the open power supply circuit for fuse Ef20.
Is the repair complete?
1. Remove the electrical connector from the back of
the cigar lighter.
2. Turn the ignition key to the ACC position.
3. Use a voltmeter to check the voltage at the WHT/
DK BLU wire.
Does the battery voltage available at the WHT/DK
BLU wire match the value specified?
Repair the open circuit between the fuse Ef20 and the
cigar lighter.
Is the repair complete?
With the ignition key still in the ACC position, Con-
nect the voltmeter between the WHT/DK BLU and the
BLK wires at the cigar lighter conector.
Does the battery voltage match the value specified?
Repair the open ground circuit.
Is the repair complete?
Replace the cigar lighter.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 7
System OK
Go to Step 9
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 6
-
Go to Step 8
-
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-
11 - 14 v
-
-
DISITAL CLOCK
Digital Clock Inoperative
Step
1
2
3Action
Is either of the fuses Ef10 and F4 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the blown fuses.
Is the repair complete?
1. Turn the ignition ON.
2. Use a voltmeter to check battery voltage available
at fuses F4.
Does the voltmeter indicate the value specified?Yes
Go to Step 2
System OK
Go to Step 5No
Go to Step 3
-
Go to Step 4 Value(s)
-
-
11 - 14 v

SSANGYONG MY2002
9E-6 INSTRUMENTATION, DRIVER INFORMATION
Digital Clock Inoperative (Cont’d)
Step
1
2
3
4
5
6
7
8Action
Repair the open power supply circuit for the fuse.
Is the repair complete?
1. Turn the ignition ON.
2. Use a voltmeter to check the battery voltage
available at the clock connector terminal D1.
Does the voltmeter indicate the value specified?
Repair the open circuit between the clock connector
terminal D1 and the fuse F4.
Is the repair complete?
Turn the ignition ON.
Is battery voltage available at the clock connector
terminal C13?
Repair the open circuit between the clock connector
terminal C13 and the fuse F4.
Is the repair complete?
Check continuity between the clock connector
terminal C13 and ground.
Does the multimeter indicate the value specified?
Replace the clock.
Is the repair complete?
Repair the open ground circuit between the clock
connector terminal C13 and the ground G201.
Is the repair complete?Yes
System OK
Go to Step 7
System Ok
Go to Step 9
System OK
Go to Step 10
System OK
System OKNo
−
Go to Step 6
-
Go to Step 8
-
Go to Step 11
-
- Value(s)
−
11 - 14 v
-
-
-
0 Ω
-
-
SPEEDO METER
Speedometer Is Inoperative
Step
1
2
5
6
7
8Action
Check fuse F28, and F30.
Is fuse F28 and F30 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse F28, and F30.
Is the repair complete?
1. Turn the ignition ON.
2. Check the voltage at fuse F28 and F30.
Is the voltage equal to the specified value?
1. connect a scan tool.
2. Check for engine control diagnostic trouble codes
(DTCs).
Is a vehicle speed sensor DTC set?
1. Remove the instrument cluster.
2. Turn the ignition ON.
3. Check the voltage at instrument cluster connector
terminal A1.
Is the voltage equal to the specified value?
Repair the open circuit between fuse F30 and the
instrument cluster.
Is the repair complete?Yes
Go to Step 7
System OK
Go to Step 5
Go to Section
2F, Engine
Controls
Go to Step 8
System OKNo
Go to Step 3
-
Go to Step 4
Go to Step 6
Go to Step 7
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-

INSTRUMENTATION, DRIVER INFORMATION 9E-7
SSANGYONG MY2002
FUEL GAUGE
Fuel Gauge Inoperative
Step
1
2
3
4
5
6
7
8Action
Turn the ignition ON.
Does the fuel gauge always indicate a full fuel tank
with the ignition ON?
Disconnect the fuel tank sending unit.
Does the fuel gauge change to empty?
Replace the fuel tank sending unit.
Is the repair complete?
Check the wiring harness for a short to ground
between the fuel tank sending unit and the fuel
gauge.
Is there a short to ground?
Repair the short to ground.
Is the repair complete?
Replace the fuel gauge.
Is the repair complete?
1. Disconnect the fuel tank sending unit electrical
connector.
2. Turn the Ignition ON.
3. Check the voltage at the fuel tank sending unit
connector C303 terminal 1.
Does the boltmeter indicate the specified value?
Repair the open circuit between the fuel gauge and
the fuel tank sending unit.
Is the repair complete?Yes
Go to Step 2
Go to Step 3
System OK
Go to Step 5
System OK
System OK
Go to Step 9
System OKNo
Go to Step 7
Go to Step 4
-
Go to Step 6
-
-
-
- Value(s)
-
-
-
-
-
-
11 - 14 v
-
Speedometer Is Inoperative (Cont’d)
Step
8
9
10
11
12Action
Use an ohmmeter to check the resistance between
ground and instrument cluster connector terminal B3.
Does the ohmmeter indicate the specified value?
Repair the open circuit between ground and instru-
ment cluster connector terminal B3.
Is the repair complete?
Use an ohmmeter to check continuity of the DK GRN/
WHT wire between the vehicle speed sensor terminal
1 and instrument cluster connector terminal C10.
Does the ohmmeter indicate the specified value?
Repair the open circuit between the vehicle speed
sensor and the instrument cluster.
Is the repair complete?
Replace the speedometer.
Is the repair complete?Yes
Go to Step 10
System OK
Go to Step 12
System OK
System OKNo
Go to Step 9
-
Go to Step 11
-
- Value(s)
0 Ω
-
0 Ω
-
-

SSANGYONG MY2002
9E-8 INSTRUMENTATION, DRIVER INFORMATION
TEMPERATURE GAUGE
Temperature Gauge Inoperative, Other Gauges OK
Step
1
2
3
4
5
6
7
8
9Action
Allow the engine to cool to room temperature.
With the ignition ON, does the temperature gauge
always read at the high end of the scale?
Disconnect the coolant temperature sensor electrical
connector.
Does the termperature gauge indicator drop to the
low end of the scale?
Replace the coolant temperature sensor.
Is the repair complete?
Check for a short to ground between the coolant
temperature sensor and the temperature gauge.
Is there a short to ground?
Repair the short to ground.
Is the repair complete?
Replace the temperature gauge.
Is the repair complete?
1. Disconnect the coolant temperature sensor.
2. Turn the ignition ON.
3. Check the voltage at the coolant temperature
sensor connector.
Does the the voltage equal the value specified?
Check for an open circuit between the coolant tem-
perature sensor and the temperature gauge.
Is the repair complete?
Repair the open circuit between the coolant tempera-
ture sensor and the temperature gauge.
Is the repair complete?Yes
Go to Step 7
Go to Step 3
System OK
Go to Step 5
System OK
System OK
Go to Step 10
Go to Step 8
System OKNo
Go to Step 2
Go to Step 4
-
Go to Step 6
-
-
Go to Step 8
Go to Step 6
- Value(s)
-
-
-
-
-
-
11 - 14 v
-
-
Fuel Gauge Inoperative (Cont’d)
Step
1
2
3Action
Check continuity between the fuel tank sending unit
connector C303 terminal 3, and groun.
Does the multimeter indicate the specified value?
Repair the open circuit or poor ground connection.
Is the repair complete?
1. With the fuel tank sending unit electrical connector
C303 disconnected, attach a jumper between
ground and C303 terminal 1.
2. Turn the ignition ON.
Does the fuel gauge move to full?Yes
Go to Step 11
System OK
Go to Step 3No
Go to Step 10
-
Go to Step 6 Value(s)
0 Ω
-
-

INSTRUMENTATION, DRIVER INFORMATION 9E-9
SSANGYONG MY2002
INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Cluster Indicator Lamps Do Not Operate
Step
1
2
3
4
5
6
7
8
9Action
Is fuse F30 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the blown fuse.
Is the relpair complete?
1. Turn the ignition ON.
2. Check the votage at fuse F30.
Does the battery voltage match the value specified?
Repair the open power supply circuit to fuse F30.
Is the repair complete?
1. Remove the instrument cluster.
2. Disconnect the instrument cluster connectors A1.
3. Turn the ignition ON.
Does the battery voltage match the value specified?
Repair the open circuit between fuese F30 and the
instrument cluster connectors A1.
Is the repair complete?
Check the instrument cluster warning lamp bulbs.
Are the bulbs OK?
1. Replace any warning lamp bulbs that were
defective.
2. Check the charging system to make sure the
alternator is not overcharging.
3. Repair the charging system if necessary.
Is the repair complete?
Replace the instrument cluster.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 7
System OK
Go to Step 9
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 6
-
Go to Step 8
-
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-
-
-
-

SSANGYONG MY2002
9E-10 INSTRUMENTATION, DRIVER INFORMATION
COOL
HOT
KAA9E030
KAA9E040
CENTER FACIA
Removal and Installation Procedure
1. Remove the floor console. Refer to Section 9G,
Floor Console
2. Remove the center tray. Refer to “Center Tray” in
this section.
3. Remove the center facia with the screws.
4. Installation should follow the removal procedure
in the reverse order.
ASHTRAY
Removal and Installation Procedure
1. Remove the center facia. Refer to “Center Facia”
in this section.
2. Remove the ashtray assembly from the center
facia.
3. Installation should follow the removal procedure
in the reverse order.
KAA9E020
ON-VEHICLE SERVICE
UNIT REPAIR
CENTER TRAY
Removal and Installation Procedure
1. Pull the center tray.
2. Installation should follow the removal procedure
in the reverse order.
REPAIR INSTRUCTIONS

INSTRUMENTATION, DRIVER INFORMATION 9E-11
SSANGYONG MY2002
KAA9E060
KAA9E070
CUP HOLDER
Removal and Installation Procedure
1. Remove the center facia. Refer to “Center Facia”
in this section.
2. Remove the cup holder with the screws.
3. Installation should follow the removal procedure
in the reverse order.
KAA9E050
CIGAR LIGHTER
Removal and Installation Procedure
1. Removed the floor console. Refer to “floor
console” in this section.
2. Remove the center tray. Refer to “Center tray” in
this section.
3. Remove the center facia with the screws. Refer to
“Center Facia” in this section.
4. Remove the ashtray assembly with the screws.
Refer to “Ashtray” in this section.
5. Disconnect the cigar lighter connector.
6. Turn the cigar lighter locker and remove.
7. Installation should follow the removal procedure
in the reverse order.
INSTRUMENT PANEL VENT
Removal and Installation Procedure
1. Remove the center facia. Refer to “Center Facia”
in this section.
2. Remove the instrument panel vents from the center
facia.
3. Installation should follow the removal procedure
in the reverse order.

SSANGYONG MY2002
9E-12 INSTRUMENTATION, DRIVER INFORMATION
KAA9E090
KAA9E100
KAA9E110
3. Remove the glove box with the screws
4. Installation should follow the removal procedure
in the reverse order.
HOOD LATCH RELEASE HANDLE
Removal and Installation Procedure
1. Remove the hood latch release handle with the
screws.
2. Installation should follow the removal procedure
in the reverse order.
KAA9E080
GLOVE BOX
Removal and Installation Procedure
1. Remove the side facia panel. Refer to “Side Facia
Panel” in this section.
2. Pull and remove the glove box stopper of both.
CHIME MODULE
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the center tray. Refer to “Center tray” in
this section.
3. Remove the center facia. Refer to “Center Facia”
in this section.
4. Remove the cup holder. Refer to “Cup Holder” in
this section.
5. Remove the chime module with the screws
6. Installation should follow the removal procedure
in the reverse order.

INSTRUMENTATION, DRIVER INFORMATION 9E-13
SSANGYONG MY2002
KAA9E130
KAA9E140
KAA9E150
3. Disconnect the electrical connector.
4. Remove the instrument lower cover.
5. Installation should follow the removal procedure
in the reverse order.
INSTRUMENT CLUSTER
Removal and Installation Procedure
1. Remove the instrument cluster trim panel. Refer
to “instrument cluster trim panel” in this section.
2. Remove the instrument cluster mounting screws
3. Disconnect the instrument cluster electrical
connector.
4. Installation should follow the removal procedure
in the reverse order.
KAA9E120
INSTRUMENT LOWER COVER
Removal and Installation Procedure
1. Remove the hood latch release handle. Refer to
“Hood Latch Release Handle” in this section.
2. Remove the screws from the instrument lower
cover.
INSTRUMENT CLUSTER TRIM
PANEL
Removal and Installation Procedure
1. Remove the instrument cluster trim panel with the
screws.
2. Installation should follow the removal procedure
in the reverse order.